Gate bracket systems and methods
View Patent ↗A bracket system for forming gate assemblies comprises at least two brace members that are rigidly attached to hinge assemblies. The brace members are adapted to be attached to support members to form two corners of a gate box functioning as the structural portion of the gate assembly. The hinge assemblies are adapted to be rigidly attached to a fence post to allow the gate assembly to pivot relative to the fence post. Gate assemblies of arbitrary height and width can be formed using the bracket system.
1. A bracket system for connecting a gate assembly comprising first, second, and third support members to a structural member comprising:
a first brace assembly comprising:
a first brace member defining a first support surface, a second support surface, and a first spacing portion, and
a first hinge assembly rigidly connected to the first brace member, wherein:
the first brace member is configured to maintain a substantially perpendicular relationship between the first and second support surfaces,
the first brace member is adapted to be connected to the first support member such that the first support surface engages a lower surface of the first support member,
the first brace member is adapted to be connected to the second support member such that the second support surface engages an inner surface of the second support member, and
the first hinge assembly is adapted to be connected to the structural member; and
a second brace assembly comprising:
a second brace member defining a third support surface, a fourth support surface, and a second spacing portion, and
a second hinge assembly rigidly connected to the second brace member, wherein:
the second brace member is configured to maintain a substantially perpendicular relationship between the third and fourth support surfaces,
the second brace member is adapted to be connected to the third support member such that the third support surface engages an upper surface of the third support member,
the second brace member is adapted to be connected to the second support member such that the fourth surface engages the inner surface of the second support member, and
the second hinge assembly is adapted to be connected to the structural member; whereby:
the first brace assembly and the second brace assembly are movable relative to each other;
a spatial relationship between the first and second brace assembly is fixed only when the gate assembly is formed;
the lower surface of the first support member opposes the upper surface of the third support member;
the first spacing portion of the first brace member spaces the first hinge assembly from the second support surface a first spacing distance;
the second spacing portion of the second brace member spaces the second hinge assembly from the fourth support surface a second spacing distance; and
the first and second spacing distances are configured to accommodate a thickness dimension of the second support member.
2. A bracket system as recited in claim 1 , in which the first hinge assembly defines a first hinge axis, the second hinge assembly defines a second hinge axis, and the first and second hinge axes are aligned when the second and fourth support surfaces engage the inner surface of the second support member.
3. A bracket assembly as recited in claim 1 , in which:
the first hinge assembly is rigidly connected to the first spacing portion of the first brace member; and
the second hinge assembly is rigidly connected to the second spacing portion of the second brace member.
4. A bracket assembly as recited in claim 1 , in which a plurality of fastening holes are formed in the brace members to facilitate connection of the brace members to the support members.
5. A bracket assembly as recited in claim 1 , in which the second support member snugly fits between:
the first hinge assembly and a portion of the first brace member defining the second support surface; and
the second hinge assembly and a portion of the second brace member defining the fourth support surface.
6. A method of connecting a gate assembly to a structural member, the method comprising the steps of:
providing a first brace assembly comprising a first brace member, where the first brace member defines a first support surface, a second support surface, and a first spacing portion, wherein the first brace assembly is configured to maintain a substantially perpendicular angular relationship between the first and second support surfaces;
providing a first hinge assembly adapted to be connected to the structural member;
rigidly connecting the first hinge assembly to the first brace member, wherein:
the first spacing portion of the first brace member spaces the first hinge assembly from the second support surface a first spacing distance, and
the first spacing distance is configured to accommodate a thickness dimension of a proximal vertical support member,
providing a second brace assembly comprising a second brace member, where the second brace member defines a third support surface, a fourth support surface, and a second spacing portion, where the second brace assembly is configured to maintain a substantially perpendicular angular relationship between the third and fourth support surfaces;
providing a second hinge assembly adapted to be connected to the structural member;
rigidly connecting the second hinge assembly to the second brace member, wherein:
the second spacing portion of the second brace member spaces the second hinge assembly from the fourth support surface a second spacing distance, and
the second spacing distance is configured to accommodate the thickness dimension of the proximal vertical support member;
determining horizontal and vertical dimensions of the gate assembly;
forming upper and lower horizontal support members and distal and proximal vertical support members based on dimensions of the gate assembly, where the lengths of the proximal vertical support member determines the spatial relationship between the first and second brace members;
rigidly connecting:
the first support surface to a lower surface of the upper horizontal support member;
the second support surface to an inner surface of the proximal vertical support member;
the third support surface to an upper surface of the lower horizontal support member;
the fourth support surface to the inner surface of the proximal vertical support member;
the distal vertical support member to the upper and lower horizontal support members, wherein:
the lower surface of the upper horizontal support member opposes the upper surface of the lower horizontal support member;
an inner surface of the distal vertical support member opposes the second inner surface of the proximal vertical support member.
7. A method as recited in claim 6 , further comprising the step of forming a plurality of fastening holes in the brace members to facilitate connection of the brace members to the support members.
8. A method as recited in claim 6 , in which the proximal vertical support member snugly fits between:
the first hinge assembly and a portion of the first brace member defining the second support surface; and
the second hinge assembly and a portion of the second brace member defining the fourth support surface.
9. A bracket system for forming a gate assembly by operatively connecting an upper horizontal support member defining a lower surface, a lower horizontal support member defining an upper surface, a distal vertical support member defining a first inner surface, and a proximal vertical support member defining a second inner surface, where the gate assembly is adapted to be connected to a structural member, the bracket system comprising:
a first distal brace member defining a first support surface and a second support surface, where the first distal brace member is configured such that the first support surface extends substantially perpendicularly to the second support surface, wherein:
the first support surface is adapted to be connected to the lower surface of the upper horizontal support member, and
the second support surface is adapted to be connected to the inner surface of the distal vertical support member; and
a second distal brace member defining a third support surface and a fourth support surface, where the second distal brace member is configured such that the third support surface extends substantially perpendicularly to the fourth support surface, where
the third support surface is adapted to be connected to the upper surface of the lower horizontal support member, and
the fourth support surface is adapted to be connected to the inner surface of the distal vertical support member; and
a first brace assembly comprising:
a first proximal brace member defining a fifth support surface, a sixth support surface, and a first spacing portion, where the first proximal brace member is configured such that the fifth support surface extends substantially perpendicularly to the sixth support surface, and
a first hinge assembly rigidly connected to the fifth support surface of the first proximal brace member, wherein:
the fifth support surface is adapted to be connected to the lower surface of the upper horizontal support member,
the sixth support surface is adapted to be connected to the inner surface of the proximal vertical support member, and
the first hinge assembly is adapted to be connected to the structural member; and
a second brace assembly comprising:
a second proximal brace member defining a seventh support surface, an eighth support surface, and a second spacing portion, where the second proximal brace member is configured such that the seventh support surface extends substantially perpendicularly to the eighth support surface, and
a second hinge assembly rigidly connected to the seventh support surface of the second proximal brace member, wherein:
the seventh support surface is adapted to be connected to the tower horizontal support member,
the eighth support surface is adapted to be connected to the proximal vertical support member, and
the second hinge assembly is adapted to be connected to the structural member; whereby:
the first distal brace member, the second distal brace member, the first proximal brace member, and the second proximal brace member are movable relative to each other;
spatial relationships among the first distal brace member, the second distal brace member, the first proximal brace member, and the second proximal brace member are fixed only when the gate assembly is formed;
the lower surface of the upper horizontal support member opposes the upper surface of the lower horizontal support member;
the first inner surface of the distal vertical support member opposes the second inner surface of the proximal vertical support member;
the first spacing portion of the first proximal brace member is sized and dimensioned such that the proximal vertical support member snugly fits between the first hinge assembly and a portion of the first proximal brace member defining the sixth support surface; and
the second spacing portion of the second proximal brace member is sized and dimensioned such that the proximal vertical support member snugly fits between the second hinge assembly and a portion of the second proximal brace member defining the eighth support surface.
10. A bracket system as recited in claim 9 , in which the first hinge assembly defines a first hinge axis, the second hinge assembly defines a second hinge axis, and the first and second hinge axes are aligned when the first and second proximal brace members are rigidly connected to the proximal vertical support member.
11. A bracket assembly as recited in claim 9 , in which a plurality of fastening holes are formed in the brace members to facilitate connection of the brace members to the support members.
12. A bracket system for connecting a gate assembly comprising first, second, and third support members to a structural member comprising:
a first brace assembly comprising:
a first brace member defining a first support surface, a second support surface, and a first spacing portion, and
a first hinge assembly rigidly connected to the first brace member, wherein:
the first brace member is configured to maintain a substantially perpendicular relationship between the first and second support surfaces,
the first brace member is adapted to be connected to the first support member such that the first support surface engages a lower surface of the first support member,
the first brace member is adapted to be connected to the second support member such that the second support surface engages an inner surface of the second support member, and
the first hinge assembly is adapted to be connected to the structural member; and
a second brace assembly comprising:
a second brace member defining a third support surface, a fourth support surface, and a second spacing portion, and
a second hinge assembly rigidly connected to the second brace member, wherein:
the second brace member is configured to maintain a substantially perpendicular relationship between the third and fourth support surfaces,
the second brace member is adapted to be connected to the third support member such that the third support surface engages an upper surface of the third support member,
the second brace member is adapted to be connected to the second support member such that the fourth support surface engages the inner surface of the second support member, and
the second hinge assembly is adapted to be connected to the structural member; whereby:
the first brace assembly and the second brace assembly are movable relative to each other;
a spatial relationship between the first and second brace assembly is fixed only when the gate assembly is formed;
the lower surface of the first support member opposes the upper surface of the third support member;
the first spacing portion of the first brace member is arranged between the lower surface of the first support member and a first end surface of the second support member; and
the second spacing portion of the second brace member is arranged between the upper surface of the third support member and a second end surface of the second support member.
13. A bracket system as recited in claim 12 , in which the first hinge assembly defines a first hinge axis, the second hinge assembly defines a second hinge axis, and the first and second hinge axes are aligned when the second and fourth support surfaces engage the inner surface of the second support member.
14. A bracket assembly as recited in claim 12 , in which:
the first hinge assembly is rigidly connected to the first spacing portion of the first brace member; and
the second hinge assembly is rigidly connected to the second spacing of the second brace member.
15. A bracket assembly as recited in claim 12 , in which a plurality of fastening holes are formed in the brace members to facilitate connection of the brace members to the support members.
16. A bracket assembly as recited in claim 12 , in which the second support member snugly fits between:
the first hinge assembly and a portion of the first brace member defining the second support surface; and
the second hinge assembly and a portion of the second brace member defining the fourth support surface.
17. A bracket assembly as recited in claim 12 , in which:
the first spacing portion of the first brace member spaces the first hinge assembly from the second support surface a first spacing distance; and
the second spacing portion of the second brace member spaces the second hinge assembly from the fourth support surface a second spacing distance; and
the first and second spacing distances are configured to accommodate a thickness dimension of the second support member.