IP Library Granted Patent US 8,242,063
Granted Patent B2
US 8,242,063 · App. 11/411,487 · Granted Aug 14, 2012

Lubricating grease composition

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Quick Facts
Patent No.
US 8,242,063
App. No.
11/411,487
Granted
Aug 14, 2012
Kind
B2
Abstract

A lubricating grease composition comprising base oil and a blended thickener which comprises, as the thickener constituents, (a) one or more urea-type compounds; (b) one or more fatty acid metal salts; and (c) at least one type of amide compound selected from the group comprised of aliphatic amides and aliphatic bisamides shown by the general formulae (1) and (2): R 1 CONH 2   (1) R 1 CONHR 2 NHCOR 1   (2) wherein R 1 denotes a saturated or unsaturated alkyl group having from 15 to 17 carbon atoms and R 2 denotes a methylene group or an ethylene group and wherein the blending weight proportions of (a), (b) and (c) are in the ratio of a/(b+c) is in the range of from 0.20 to 10 wherein (1) constituent (a) has a blending weight ratio in the range of from 1 to 10; (2) constituent (b) has a blending weight ratio in the range of from 0.5 to 2.5; and (3) constituent (c) has a blending weight ratio in the range of from 0.5 to 2.5.

Claims (31)

1. A lubricating grease composition comprising base oil and a blended thickener which comprises, as the thickener constituents,

(a) one or more urea-type compounds;

(b) one or more fatty acid metal salts; and

(c) at least one type of amide compound selected from the group comprised of aliphatic amides and aliphatic bisamides shown by the general formulae (1) and (2):

R 1 CONH 2   (1)

R 1 CONHR 2 NHCOR 1   (2)

wherein R 1 denotes a saturated or unsaturated alkyl group having from 15 to 17 carbon atoms and R 2 denotes a methylene group or an ethylene group, and wherein the blending weight proportions of (a), (b) and (c) are in the ratio of

a/(b+c) is in the range of from 0.20 to 10

wherein

(1) constituent (a) has a blending weight ratio in the range of from of 1 to 10;

(2) constituent (b) has a blending weight ratio in the range of from 0.5 to 2.5; and

(3) constituent (c) has a blending weight ratio in the range of from 0.5 to 2.5.

2. The lubricating grease composition of claim 1 wherein the blended thickener is present in an amount in the range of from 2 to 30 wt. % based on the total weight of the lubricating grease composition.

3. The lubricating grease composition of claim 1 wherein the one or more urea-type compounds (a) are urea-type compounds having an average molecular weight in the range of from 500 to 1000.

4. The lubricating grease composition of claim 1 wherein the urea-type compound comprises one or more straight chain hydrocarbon end groups wherein in the range of from 10 to 70 mol % of the straight chain hydrocarbon end groups are unsaturated constituents.

5. The lubricating grease composition of claim 1 wherein the total amine value of the primary amines used to manufacture said one or more urea-type compounds (a) is preferably in the range of from 200 to 500.

6. The lubricating grease composition of claim 1 wherein the one or more fatty acid metal salts are metal salts of straight chain saturated or unsaturated aliphatic monocarboxylic acids having in the range of from 6 to 24 carbon atoms.

7. The lubricating grease composition of claim 1 wherein the one or more fatty acid metal salts comprise metals selected from alkali metals, alkaline earth metals, zinc and aluminium.

8. The lubricating grease composition of claim 1 wherein said lubricating grease composition comprises one or more additives selected from anti-oxidants, corrosion inhibitors, friction modifiers, extreme-pressure additives, anti-wear agents, solid lubricants and metal deactivators or polymers.

9. A method of reducing friction fluctuations in the rolling and/or sliding parts of machines wherein said method comprises lubricating said parts with the lubricating grease composition of claim 1 .

10. A process of using the lubricating grease composition of claim 1 to lubricate an electric power steering apparatus comprising lubricating the electric power steering apparatus.

11. The lubricating grease composition of claim 2 wherein the one or more urea-type compounds (a) are urea-type compounds having an average molecular weight in the range of from 500 to 1000.

12. The lubricating grease composition of claim 2 wherein the urea-type compound comprises one or more straight chain hydrocarbon end groups wherein in the range of from 10 to 70 mol % of the straight chain hydrocarbon end groups are unsaturated constituents.

13. The lubricating grease composition of claim 3 wherein the urea-type compound comprises one or more straight chain hydrocarbon end groups wherein in the range of from 10 to 70 mol % of the straight chain hydrocarbon end groups are unsaturated constituents.

14. The lubricating grease composition of claim 2 wherein the total amine value of the primary amines used to manufacture said one or more urea-type compounds (a) is preferably in the range of from 200 to 500.

15. The lubricating grease composition of claim 3 wherein the total amine value of the primary amines used to manufacture said one or more urea-type compounds (a) is preferably in the range of from 200 to 500.

16. The lubricating grease composition of claim 4 wherein the total amine value of the primary amines used to manufacture said one or more urea-type compounds (a) is preferably in the range of from 200 to 500.

17. The lubricating grease composition of claim 2 wherein the one or more fatty acid metal salts are metal salts of straight chain saturated or unsaturated aliphatic monocarboxylic acids having in the range of from 6 to 24 carbon atoms.

18. The lubricating grease composition of claim 3 wherein the one or more fatty acid metal salts are metal salts of straight chain saturated or unsaturated aliphatic monocarboxylic acids having in the range of from 6 to 24 carbon atoms.

19. The lubricating grease composition of claim 4 wherein the one or more fatty acid metal salts are metal salts of straight chain saturated or unsaturated aliphatic monocarboxylic acids having in the range of from 6 to 24 carbon atoms.

20. The lubricating grease composition of claim 5 wherein the one or more fatty acid metal salts are metal salts of straight chain saturated or unsaturated aliphatic monocarboxylic acids having in the range of from 6 to 24 carbon atoms.

Assignments (2)
CHANGE OF NAME Recorded Mar 7, 2022
From: SHELL OIL COMPANY
To: SHELL USA, INC.
Reel/Frame 059694/0819 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2006
From: KAWAMURA, YASUSHI; SATOU, TOSHIKI; TANAKA, KEIJI
To: SHELL OIL COMPANY
Reel/Frame 018084/0196 →