IP Library Patent Application 11413901
Patent Application
App. No. 11/413,901

Under roof peel and stick tile underlayment

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Quick Facts
Patent No.
US None
App. No.
11/413,901
Abstract

An under roof peel-and-stick tile underlayment, having a core or substrate having an upper and lower surface. On the lower surface of the substrate, an adhesive compound is layered and then covered with a release liner. On the selvage edge of the upper surface of the substrate, an adhesive coating is layered and then covered with a top release liner. After the underlayment is adhered to a roof surface, ceramic tiles, such as Spanish-style tiles are adhered on the upper surface.

Claims (27)

1 . A self-adhering roofing tile underlayment membrane comprising:

a. a substrate having a deck side and a weather side, the weather side having a selvage edge area defined along a longitudinal edge of the substrate;

b. an adhesive layer coated on the deck surface of the substrate;

c. an adhesive compound coated on the selvage edge; and

d. release liners applied on the adhesive layer and adhesive compound.

2 . The membrane as recited in claim 1 , wherein the selvage edge has dimensions on the range of from approximately 1 inch to 6 inches in width.

3 . The membrane as recited in claim 1 , wherein the substrate is a single-ply membrane.

4 . The membrane as recited in claim 3 , wherein the single-ply membrane is selected from the group consisting of: modified bitumen or thermoset or thermoplastic membrane preferably polyvinyl chloride (PVC) and other resinous compositions containing polyvinyl chloride, chlorosulfonated polyethylene (CSPE or CSM), chlorinated polyethylene (CPE), ethylene propylene diene terpolymer (EPDM), APP modified bitumen, SBS modified bitumen, or a thermoplastic olefin (TPO).

5 . The membrane as recited in claim 1 , wherein the adhesive is selected from the group consisting of: polyurethane, ethylene-butylene-styrene, a butyl compound or other waterproofing compound such as single component PVAc (polyvinyl acetate) water-resistant adhesive, water-resistant polyvinyl acetate adhesive, EVA (ethylene vinyl acetate)-hot melt adhesives, pressure sensitive hot melt adhesive atactic polypropylene (APP) base pressure sensitive tapes, polyurethane adhesives, thermoplastic adhesive film based with co-polyamides, thermoplastic adhesive film based with mixed polyolefin and co-polyamide, animal base adhesive, asphaltic base adhesive styrol or verstat acrylate types, neoprene rubber cementic base adhesive.

6 . The membrane as recited in claim 1 , further comprising a primer and/or cleaner applied on the substrate, the primer and/or cleaner is selected from the group consisting of heptanes, toluene, methyl alcohol, hexane, xylene, diphenylmethane diisocyanate, polymethylene polyphenol isocyanate, ethylbenzene, naphtha, hydrocarbon resins or halogenated butyl.

7 . The membrane as recited in claim 1 , wherein the release liner is paper, polycoated or film-based.

8 . The membrane as recited in claim 6 , wherein the release liner is treated with a release agent.

9 . The membrane as recite din claim 7 , wherein the release agent is selected from the group consisting of: silicone, a fluorocarbon polymer such as TEFLON or a release agent with non-sticking properties that enables the release liner to be easily peeled away from the adhesive composition.

10 . A method of preparing a self-adhering roofing membrane, the method comprising the steps of:

a. providing a length of a substrate membrane;

b. pre-coating one surface with an adhesive material;

c. applying a release liner on the adhesive material;

d. coating a selvage edge of the opposite side of the membrane with an adhesive material;

e. applying a release line on the adhesive material on the selvage edge, and

f. rolling the membrane for storage and later application on a roof substrate.

11 . The method as recited in claim 9 , wherein the adhesive material in steps b and d may be the same or a compatible adhesive applied on other parts of the membrane.

12 . The method as recited in claim 11 , wherein the adhesive is selected from the group consisting of: polyurethane, ethylene-butylene-styrene, a butyl compound or other waterproofing compound such as single component PVAc (polyvinyl acetate) water-resistant adhesive, water-resistant polyvinyl acetate adhesive, EVA (ethylene vinyl acetate)-hot melt adhesives, pressure sensitive hot melt adhesive atactic polypropylene (APP) base pressure sensitive tapes, polyurethane adhesives, thermoplastic adhesive film based with co-polyamides, thermoplastic adhesive film based with mixed polyolefin and co-polyamide, animal base adhesive, asphaltic base adhesive styrol or verstat acrylate types, neoprene rubber cementic base adhesive.

13 . The method as recited in claim 10 , wherein the substrate is a single-ply membrane.

14 . The membrane as recited in claim 12 , wherein the single-ply membrane is selected from the group consisting of: modified bitumen or thermoset or thermoplastic membrane preferably polyvinyl chloride (PVC) and other resinous compositions containing polyvinyl chloride, chlorosulfonated polyethylene (CSPE or CSM), chlorinated polyethylene (CPE), ethylene propylene diene terpolymer (EPDM), APP modified bitumen, SBS modified bitumen, or a thermoplastic olefin (TPO).

15 . The method as recited in claim 9 , wherein the release liner is paper, polycoated or film-based.

16 . The membrane as recited in claim 15 , wherein the release liner is treated with a release agent.

17 . The membrane as recited in claim 16 , wherein the release agent is selected from the group consisting of: silicone, a fluorocarbon polymer such as TEFLON or a release agent with non-sticking properties that enables the release liner to be easily peeled away from the adhesive composition.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2011
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS COLLATERAL AGENT
To: BUILDING MATERIALS CORPORATION OF AMERICA; BMCA ACQUISITION INC.; BMCA ACQUISITION SUB INC.; BMCA FRESNO LLC; BMCA FRESNO II LLC; BMCA GAINESVILLE LLC; BMCA INSULATION PRODUCTS INC.; BMCA QUAKERTOWN INC.; BUILDING MATERIALS INVESTMENT CORPORATION; BUILDING MATERIALS MANUFACTURING CORPORATION; DUCTWORK MANUFACTURING CORPORATION; GAF LEATHERBACK CORP.; GAF MATERIALS CORPORATION (CANADA); GAF PREMIUM PRODUCTS INC.; GAF REAL PROPERTIES, INC.; GAFTECH CORPORATION; HBP ACQUISITION LLC; LL BUILDING PRODUCTS INC.; PEQUANNOCK VALLEY CLAIM SERVICE COMPANY, INC.; SOUTH PONCA REALTY CORP.; WIND GAP REAL PROPERTY ACQUISITION CORP.
Reel/Frame 027180/0331 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2011
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: BUILDING MATERIALS CORPORATION OF AMERICA; BMCA ACQUISITION INC.; BMCA ACQUISITION SUB INC.; BMCA FRESNO LLC; BMCA FRESNO II LLC; BMCA GAINESVILLE LLC; BMCA INSULATION PRODUCTS INC.; BMCA QUAKERTOWN INC.; BUILDING MATERIALS INVESTMENT CORPORATION; BUILDING MATERIALS MANUFACTURING CORPORATION; DUCTWORK MANUFACTURING CORPORATION; GAF LEATHERBACK CORP.; GAF MATERIALS CORPORATION (CANADA); GAF PREMIUM PRODUCTS INC.; GAF REAL PROPERTIES, INC.; GAFTECH CORPORATION; HBP ACQUISITION LLC; LL BUILDING PRODUCTS INC.; PEQUANNOCK VALLEY CLAIM SERVICE COMPANY, INC.; SOUTH PONCA REALTY CORP.; WIND GAP REAL PROPERTY ACQUISITION CORP.
Reel/Frame 027180/0368 →
SECURITY AGREEMENT Recorded Apr 5, 2007
From: BUILDING MATERIALS CORPORATION OF AMERICA; BMCA ACQUISITION INC.; BMCA ACQUISITION SUB INC.; BMCA FRESNO LLC; BMCA FRESNO II LLC; BMCA GAINESVILLE LLC; BMCA INSULATION PRODUCTS INC.; BMCA QUAKERTOWN INC.; BUILDING MATERIALS INVESTMENT CORPORATION; BUILDING MATERIALS MANUFACTURING CORPORATION; DUCTWORK MANUFACTURING CORPORATION; GAF LEATHERBACK CORP.; GAF MATERIALS CORPORATION (CANADA); GAF PREMIUM PRODUCTS INC.; GAF REAL PROPERTIES, INC.; GAFTECH CORPORATION; HBP ACQUISITION LLC; LL BUILDING PRODUCTS INC.; PEQUANNOCK VALLEY CLAIM SERVICE COMPANY, INC.; SOUTH PONCA REALTY CORP.; WIND GAP REAL PROPERTY ACQUISITION CORP.
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 019122/0197 →
SECURITY AGREEMENT Recorded Mar 19, 2007
From: BUILDING MATERIALS CORPORATION OF AMERICA; BMCA ACQUISITION INC.; BMCA ACQUISITION SUB INC.; BMCA FRESNO LLC; BMCA FRESNO II LLC; BMCA GAINESVILLE LLC; BMCA INSULATION PRODUCTS INC.; BMCA QUAKERTOWN INC.; BUILDING MATERIALS INVESTMENT CORPORATION; BUILDING MATERIALS MANUFACTURING CORPORATION; DUCTWORK MANUFACTURING CORPORATION; GAF LEATHERBACK CORP.; GAF MATERIALS CORPORATION (CANADA); GAF PREMIUM PRODUCTS INC.; GAF REAL PROPERTIES, INC.; GAFTECH CORPORATION; HBP ACQUISITION LLC; LL BUILDING PRODUCTS INC.; PEQUANNOCK VALLEY CLAIM SERVICE COMPANY, INC.; SOUTH PONCA REALTY CORP.; WIND GAP REAL PROPERTY ACQUISITION CORP.
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 019028/0534 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2006
From: KUBIAK, MIRA; CHICH, ADEM
To: BUILDING MATERIALS INVESTMENT CORPORATION
Reel/Frame 017825/0234 →