IP Library Patent Application 11414804
Patent Application
App. No. 11/414,804

Orthopedic screw with break away drive

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Quick Facts
Patent No.
US None
App. No.
11/414,804
Abstract

Embodiments of break off screws are disclosed, configured so that when one head or screw portion is broken off, a complete screw with head remains.

Claims (51)

1 . An orthopedic screw, comprising:

a first screw portion comprising;

a first distal end;

a first proximal end having a first head portion; and

a threaded region between the first distal and proximal ends;

wherein the first head portion is an external drive head portion;

a second screw portion comprising;

a second distal end; and

a second proximal end having a second head portion;

wherein the second head portion is an internal drive head portion; and wherein the second distal end and first proximal end are adapted to separate from one another upon application of a prescribed force to the second head portion.

2 . The orthopedic screw as in claim 1 wherein the first head portion comprises a star-shaped screw head portion.

3 . The orthopedic screw as in claim 1 wherein the second head portion comprises a hexagonal-shaped screw head portion.

4 . The orthopedic screw as in claim 1 wherein the second head portion has an outer diameter greater than a first head portion outer diameter.

5 . The orthopedic screw as in claim 1 wherein the first and second screw portions are coaxially aligned.

6 . The orthopedic screw as in claim 1 wherein the first and second screw portions are coupled together at a separation region, the separation region adapted to shear upon the application of the prescribed force.

7 . The orthopedic screw as in claim 1 wherein the first and second screw portions are integrally formed together.

8 . The orthopedic screw as in claim 1 wherein the first and second screw portions comprise a non-metallic material.

9 . The orthopedic screw as in claim 8 wherein the non-metallic material is an implantable grade polymer.

10 . The orthopedic screw as in claim 8 wherein the first screw portion further comprises at least one radiopaque marker.

11 . The orthopedic screw as in claim 10 wherein the at least one radiopaque marker is disposed in the first distal end.

12 . The orthopedic screw as in claim 10 wherein the at least one radiopaque marker is disposed in the first head portion.

13 . The orthopedic screw as in claim 12 wherein the at least one radiopaque marker is disposed proximal to the threaded region.

14 . The orthopedic screw as in claim 1 wherein the second screw portion is a nonthreaded screw portion.

15 . An elongate bone screw for engaging a vertebral body, the screw comprising:

a distal region comprising a bone engaging tip and a threaded portion extending proximally from the bone engaging tip;

an intermediate region comprising an external drive head portion and a radiopaque marker; and

a proximal region comprising an internal drive head portion.

16 . The elongate bone screw as in claim 15 wherein the proximal region is adapted to separate from the intermediate region when a prescribed rotational force is applied to the internal drive head portion.

17 . The elongate bone screw as in claim 15 wherein the proximal region is a non-threaded region.

18 . An orthopedic system, comprising:

a bone plate having at least one hole disposed therethrough, the hole adapted to receive a bone screw; and

a bone screw for coupling the bone plate to a bone, the bone screw comprising:

a distal region, an intermediate region, and a proximal region, wherein the intermediate region comprises an external drive head portion and the proximal region comprises an internal drive head portion; and

wherein the proximal region is adapted to separate from the intermediate region when a prescribed force is applied to the internal drive head portion.

19 . A method of attaching a plate to a vertebral body, the method comprising:

positioning the plate adjacent the vertebral body;

inserting a bone screw through a hole in the plate, the bone screw comprising a distal region, an intermediate region, and a proximal region, wherein the intermediate region comprises an external drive head portion and the proximal region comprises an internal drive head portion;

rotating the bone screw at least partially into the vertebral body using a tool adapted to engage the internal drive head portion; and

separating the proximal region of the bone screw from the intermediate region using a rotational force which exceeds the shear strength of an interface between the proximal region and the intermediate region.

20 . The method as in claim 19 further comprising engaging the external drive head portion and further rotating the bone screw into the vertebral body.

21 . The method as in claim 19 further comprising imaging a location of the bone screw relative to the vertebral body by imaging at least one radiopaque marker disposed in the bone screw.

22 . An orthopedic screw, comprising:

a first screw portion comprising;

a first distal end;

a first proximal end having a first head portion; and

a threaded region between the first distal and proximal ends;

wherein the first head portion is an external drive head portion;

a second screw portion comprising;

a second distal end; and

a second proximal end having a second head portion;

wherein the second head portion is a threaded drive head portion; and wherein the second distal end and first proximal end are adapted to separate from one another upon application of a prescribed force to the second head portion.

Assignments (2)
MERGER Recorded Mar 27, 2009
From: SDGI HOLDING, INC.
To: WARSAW ORTHOPEDIC, INC.
Reel/Frame 022471/0137 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2006
From: COMPANIONI, WILDER; ERICKSON, DAVID; SMITH, DORIAN
To: SDGI HOLDINGS, INC.
Reel/Frame 017849/0519 →