Method of manufacturing a security device
View Patent ↗A security device is described including a bolt and a securement washer through which the bolt is be disposed. The securement washer includes a hole, at least one circumferential groove within the hole, and a C-shaped ring disposed within the circumferential groove. The security device also includes a first end cap with a bolt head receiving well, a first end cap hole through which the shaft of the bolt is disposed, and a first end cap circumferential wall extending above the head of the bolt. The first end cap circumferential wall permits the first end cap to be closed around the head of the bolt. The security device also includes a second end cap with a securement washer receiving well and a second end cap circumferential wall extending above the securement washer. The second end cap circumferential wall permitting the second end cap to be closed around the securement washer.
1. A method of manufacturing a security device, comprising:
providing a bolt comprising a shaft portion and a head portion;
providing a first end cap with a bolt head receiving well;
inserting the head portion of the bolt into the bolt head receiving well until the head portion of the bolt is seated in the bolt head receiving well;
closing the first end cap around the head portion of the bolt by folding a circumferential wall of the first end cap around the head portion of the bolt via an orbital peening process; and
providing a second end cap with a securement device for receiving a shaft end of the shaft portion of the bolt therein to secure the second end cap at the shaft end of the bolt opposite from the head portion of the bolt.
2. The method of claim 1 , further comprising:
providing a first end cap label platform on the first end cap; and
applying label information to the first end cap label platform.
3. The method of claim 2 , wherein label information is applied to the first end cap label platform by an inscribing process.
4. The method of claim 3 , wherein the inscribing process is a laser inscribing process.
5. The method of claim 1 , wherein the first end cap comprises plastic.
6. The method of claim 1 , wherein providing a second end cap comprises providing a second end cap with a securement device having a hole with a diameter permitting the shaft end of the shaft portion of the bolt to be disposed therein.
7. The method of claim 6 , wherein providing a bolt comprises providing a bolt having a shaft portion with a first circumferential groove therein, and wherein providing a second end cap comprises providing a second end cap having a second circumferential groove within the hole.
8. The method of claim 7 , further comprising providing a C-shaped ring at the second circumferential groove, wherein the C-shaped ring is configured to be received at least partially in the first circumferential groove when the shaft end of the shaft portion of the bolt is received in the hole to secure the second end cap at the shaft end of the bolt opposite from the head portion of the bolt.
9. A method of manufacturing a security device, comprising:
providing a first end cap with a bolt head receiving well and a first end cap hole;
inserting a bolt with a head though the first end cap hole until the head of the bolt is seated in the bolt receiving well;
providing a second end cap with a securement washer receiving well;
inserting a securement washer into the securement washer receiving well;
closing the first end cap around the head of the bolt, thereby securing the bolt within the first end cap; and
closing the second end cap around the securement washer, thereby securing the securement washer within the second end cap.
10. The method of claim 9 , wherein an orbital peening process closes the first end cap around the head of the bolt by folding a first end cap circumferential wall over the head of the bolt.
11. The method of claim 9 , wherein an orbital peening process closes the second end cap around the securement washer by folding a second end cap circumferential wall over the securement washer.
12. The method of claim 9 , further comprising:
providing a tapered end on the securement washer; and
providing a tapered surface in the securement washer receiving well that compliments the tapered end of the securement washer,
wherein the securement washer is inserted into the securement washer receiving well such that the tapered end of the securement washer abuts the tapered surface in the securement washer receiving well.
13. The method of claim 9 , further comprising:
providing a first end cap label platform on the first end cap; and
applying label information to the first end cap label platform.
14. The method of claim 13 , wherein label information is applied to the first end cap label platform by an inscribing process.
15. The method of claim 14 , wherein the inscribing process is a laser inscribing process.
16. The method of claim 9 , further comprising:
providing a second end cap label platform on the second end cap; and
applying label information to the second end cap label platform.
17. The method of claim 16 , wherein label information is applied to the second end cap label platform by an inscribing process.
18. The method of claim 17 , wherein the inscribing process is a laser inscribing process.
19. A method of manufacturing a security device, comprising:
providing a bolt comprising a shaft portion and a head portion;
providing an end cap with a securement device receiving well;
providing a securement device having a hole with a diameter permitting the shaft end of the shaft portion of the bolt to be disposed therein;
inserting said securement device into the securement device receiving well until the securement device is seated in the securement device receiving well; and
closing the end cap around the securement device by folding a circumferential wall of the end cap around the securement device via an orbital peening process, wherein the securement device receiving well is configured to receive a shaft end of the shaft portion of the bolt therein to secure the end cap to the bolt at the shaft end of the bolt opposite the head portion of the bolt.
20. The method of claim 19 , wherein providing a bolt comprises providing a bolt having a shaft portion with a first circumferential groove therein, and wherein providing an end cap comprises providing an end cap having a second circumferential groove within the hole.
21. The method of claim 20 , further comprising providing a C-shaped ring at the second circumferential groove, wherein the C-shaped ring is configured to be received at least partially in the first circumferential groove of the bolt when the shaft end of the shaft portion of the bolt is received in the hole to secure the end cap at the shaft end of the bolt opposite from the head portion of the bolt.
22. The method of claim 19 , further comprising:
providing an end cap label platform on the end cap; and
applying label information to the end cap label platform.
23. The method of claim 22 , wherein label information is applied to the end cap label platform by an inscribing process.
24. The method of claim 23 , wherein the inscribing process is a laser inscribing process.
25. The method of claim 19 , wherein the end cap comprises plastic.