IP Library Granted Patent US 7,494,298
Granted Patent B2
US 7,494,298 · App. 11/426,996 · Granted Feb 24, 2009

Method of constructing a secondary containment area

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Quick Facts
Patent No.
US 7,494,298
App. No.
11/426,996
Granted
Feb 24, 2009
Kind
B2
Abstract

The method of the present invention results in a secondary containment area for above ground storage tanks. The method involves leveling the site, laying a foundation bed, building a retaining barrier around the site, covering the foundation bed and retaining barrier with a liner cloth, and applying a layer of polyurea to the liner cloth and retaining barrier.

Claims (24)

1. A method for constructing a secondary containment area for above ground storage tanks, comprising the steps of:

(a) providing a site for an above ground storage tank;

(b) leveling said site;

(c) laying a foundation bed on said site to form a first layer of material;

(d) building a retaining barrier around said site;

(e) covering said foundation bed and said retaining barrier with a liner cloth to form a second layer of material;

(f) securing said liner cloth to said retaining barrier;

(g) coating said liner cloth and said retaining barrier with at least one coat of polyurea to form a polyurea coating thickness of at least 30 mils, wherein said polyurea coating forms a third layer of material; and

wherein said method result is in the formation of a solid, impermeable layer throughout the first, second and third layers of material.

2. The method for constructing a secondary containment area of claim 1 , wherein the foundation bed comprises dirt.

3. The method for constructing a secondary containment area of claim 1 , wherein the foundation bed comprises gravel.

4. The method for constructing a secondary containment area of claim 1 , wherein the liner cloth comprises a geotextile fabric.

5. The method for constructing a secondary containment area of claim 1 , wherein the liner cloth comprises a blown fabric.

6. A method for applying a polyrurea coating for the construction of a secondary containment area having a liner cloth and retaining barrier, said method comprising the steps of:

(a) building a retaining barrier having inner and outer walls;

(b) securing a liner cloth to said retaining barrier;

(c) applying a light base coat of polyurea to the secondary containment area;

(d) applying at least two more coats of polyurea to the liner cloth and retaining barrier so that the inner and outer walls of the retaining barrier comprise a polyurea coating of at least 30 mils; and

wherein said applying steps of(c) and (d) are performed with a spray device that operates at a temperature of about 165 degrees Fahrenheit to create a solid, impermeable layer impervious to liquid.

7. The method of claim 6 , wherein said step (a) comprises building curved retaining barriers walls.

8. The method of claim 6 , wherein said step (a) comprises building straight retaining barriers walls.

9. The method of claim 6 , wherein said step (b) comprises choosing a liner cloth comprised of a fabric with some degree of permeability.

10. The method of claim 6 , wherein said applying steps of (c) and (d) are performed with a spray device that operates at a pressure of about 1800 pounds per square inch.

11. The method of claim 6 , wherein said applying step (d) results in a thickness of about 60 mils.

Assignments (6)
CHANGE OF NAME Recorded Jun 1, 2017
From: FALCON TECHNOLOGIES AND SERVICES, INC.
To: ASSET GUARD PRODUCTS INC.
Reel/Frame 042662/0601 →
RELEASE OF SECURITY INTEREST Recorded Mar 3, 2017
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: CARBO CERAMICS INC.; ASSET GUARD PRODUCTS INC. (F/K/A FALCON TECHNOLOGIES AND SERVICES, INC.); STRATAGEN, INC.
Reel/Frame 041879/0930 →
PATENT SECURITY AGREEMENT Recorded Apr 28, 2016
From: CARBO CERAMICS INC.; FALCON TECHNOLOGIES AND SERVICES, INC.; STRATAGEN, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 038555/0688 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2009
From: BBL FALCON INDUSTRIES, LTD.
To: FALCON TECHNOLOGIES AND SERVICES, INC.
Reel/Frame 023319/0830 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2008
From: PERKINS, LARRY L.
To: BBL FALCON INDUSTRIES, LTD.
Reel/Frame 020405/0357 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2006
From: PERKINS, LARRY L.
To: BBL FALCON INDUSTRIES, LTD.
Reel/Frame 017854/0684 →