Overmolded substrate
An overmolded substrate having a generally planar substrate with a plurality of support feet on the first side of the substrate. A molding material is molded around the substrate enveloping the substrate of both the first side and the second side of the substrate. The substrate may have a coil positioned on the second side of the magnetic substrate.
1 . An overmolded substrate having a first side and a second side, comprising:
a generally planar substrate;
a plurality of support feet on said first side of said substrate; and
a molding material molded around said substrate enveloping said substrate of both said first side and said second side of said substrate.
2 . An overmolded substrate as in claim 1 wherein said support feet are molded in a first molding step and said molding material is molded around said substrate in a second molding step.
3 . An overmolded substrate as in claim 2 wherein molding material is substantially evenly distributed on said first side and said second side during molding;
4 . An overmolded substrate as in claim 1 wherein said substrate is overmolded only from said first side of said substrate.
5 . An overmolded substrate as in claim 1 wherein said substrate has a central hub opening.
6 . An overmolded substrate as in claim 5 wherein said molding material is distributed to said second side of said substrate through said central hub opening.
7 . An overmolded substrate as in claim 1 wherein said feet have a circular cross-section.
8 . An overmolded substrate as in claim 7 wherein molding material forms around each of said plurality of feet.
9 . An overmolded substrate as in claim 8 wherein said central hub opening has a circular post around which said molding material is allowed to form.
10 . An overmolded substrate having a first side and a second side, comprising:
a generally planar magnetic substrate;
a coil positioned on said second side of said magnetic substrate;
a plurality of support feet on said first side of said magnetic substrate; and
a molding material molded around said substrate enveloping said magnetic substrate on both said first side and said second side of said magnetic substrate.
11 . An overmolded substrate as in claim 10 wherein said support feet are molded in a first molding step and said molding material is molded around said magnetic substrate in a second molding step.
12 . An overmolded substrate as in claim 11 wherein molding material is substantially evenly distributed on said first side and said second side of said magnetic substrate during molding;
13 . An overmolded substrate as in claim 11 wherein said second side of said molding material is concave.
14 . An overmolded substrate as in claim 10 wherein said magnetic substrate is overmolded only from said first side of said magnetic substrate.
15 . An overmolded substrate as in claim 10 wherein said magnetic substrate has a central hub opening.
16 . An overmolded substrate as in claim 15 wherein said molding material is distributed to said second side of said magnetic substrate through said central hub opening.
17 . An overmolded substrate as in claim 10 wherein said feet have a circular cross-section.
18 . An overmolded substrate as in claim 17 wherein molding material forms around each of said plurality of feet.
19 . An overmolded substrate as in claim 18 wherein said central hub opening has a circular post around which said molding material is allowed to form.