IP Library Patent Application 11434931
Patent Application
App. No. 11/434,931

Circuit board and production method therefor

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Quick Facts
Patent No.
US None
App. No.
11/434,931
Abstract

A method of manufacturing a circuit board comprising: an inner layer board laminating step for laminating inner layer board material and one or more metal sheet(s) for inner layer; an inner layer circuit forming step for forming circuits of the metal sheet to make an inner layer circuit board; a multi-layer laminating step for laminating one or more metal sheet(s) for multi-layer, one or more multi-layer board material(s) and one or more inner layer circuit board(s); and a multi-layer circuit forming step for forming circuits of the metal sheet for the multi-layer, wherein the inner layer board material and the multi-layer board material are different in material composition from each other. According to the present invention, it is possible to stabilize the quality of interstitial connection of the inner layer circuit board and to improve the mechanical strength such as the adhesive strength of an outer layer circuit.

Claims (25)

1 - 18 . (canceled)

19 . A method of manufacturing circuit board comprising:

laminating an inner layer circuit board material and at least one metal sheet for an inner layer circuit;

forming an inner layer circuit board by patterning said metal sheet for the inner layer;

laminating at least one metal sheet for multi-layer circuit, at least one multi-layer circuit board material and at least one of said inner layer circuit board to form a multi-layer laminate, said at least one metal sheet being disposed outermost of said multi-layer laminate and being in contact with said multi-layer circuit board material; and

forming an outer-layer circuit by patterning said metal sheet for multi-layer circuit,

wherein said inner layer board material comprises non-woven fabric reinforcing material and resin material,

wherein said multi-layer circuit board material comprises woven fabric reinforcing material and resin material including uncured resin, said resin forming a resin layers on top and bottom of said woven fabric reinforcing material,

wherein said inner layer circuit board material includes interstitial connections comprising conductive paste filled in through-holes drilled through said inner layer circuit board material, and

wherein said multi-layer circuit board material includes interstitial connections of metal-plated layer formed in blind holes formed through said multi-layer circuit board material.

20 . The method of manufacturing circuit board of claim 19 , wherein said laminating to form said multi-layer laminate and said forming outer layer circuit are repeated a plurality of times.

21 . The method of manufacturing circuit board of claim 19 , wherein said reinforcing material for said inner layer board material mainly consists of aramid fibers.

22 . The method of manufacturing circuit board of claim 19 , wherein said reinforcing material for multi-layer board material mainly consists of glass fibers.

23 . The method of manufacturing circuit board of claim 19 , wherein at least one of said metal sheet for inner layer circuit and said metal sheet for multi-layer circuit is a metal foil.

24 . A circuit board formed by curing a laminates, said laminates comprising:

at least one inner layer board material provided with inner layer circuits;

at least one multi-layer circuit board material; and

multi-layer circuits formed on an outermost surface of said multi-layer circuit board material,

wherein said inner layer board material comprises non-woven fabric reinforcing material and resin material,

wherein said multi-layer circuit board material comprises woven fabric reinforcing material and resin material including uncured resin,

wherein a resin layer is formed between said multi-layer circuits and said woven fabric,

wherein said inner layer circuit board material includes interstitial connections comprising conductive paste filled in through-holes, and

wherein said multi-layer circuit board material includes interstitial connections of metal-plated layer formed in blind holes.

25 . The circuit board of claim 24 , wherein said reinforcing material for said inner layer board material mainly consists of aramid fibers.

26 . The method of manufacturing circuit board of claim 19 , wherein said reinforcing material for multi-layer board mainly consists of glass fibers.