Pressure switch control for attachment coupling system
View Patent ↗An attachment control system includes an electrical control system and hydraulic control system. The electrical control system interfaces with the hydraulic control system to ensure that attachment decoupling in response to operator electrical control can occur only when at least one hydraulic threshold condition is satisfied as indicated by a hydraulic pressure sensor. Attachment decoupling is prevented unless the pressure sensor outputs an electrical signal that indicates that the attachment is safely positioned (e.g., full-extend or full-curl). In one example, this is indicated with the attachment positioning cylinder is pressurized above a select threshold as indicated by a pressure sensor.
1. A hydraulic control circuit for an attachment coupling system, said control circuit comprising:
an input flow path for receiving a supply of pressurized fluid;
first and second actuator flow paths for supplying fluid to respective first and second input/output locations of a first hydraulic actuator associated with an attachment coupler;
a return flow path for supplying pressurized fluid to a reservoir;
a first control valve connected to said input flow path, said return flow path, and said first and second actuator flow paths, said first control valve selectively positionable in at least first and second states in response to a first electrical control signal wherein: (i) in said first state, said first control valve connects said input flow path to said first actuator flow path and connects said return flow path to said second actuator flow path; and, (ii) in said second state, said first control valve connects said input flow path to said second actuator flow path and connects said return flow path to said first actuator flow path;
a pressure sensor for sensing fluid pressure supplied to an associated attachment positioning cylinder, said pressure sensor adapted to output an electrical pressure signal that changes state when said fluid pressure supplied to the associated attachment positioning cylinder exceeds a safety threshold;
an electronic control system operatively connected to said pressure sensor and said first control valve, wherein said electronic control system outputs said first control signal to said first control valve to change said first control valve from said first state to said second state only after said electrical pressure signal output by said pressure sensor to said electronic control system indicates that said safety threshold is satisfied.
2. The hydraulic control circuit as set forth in claim 1 , further comprising a first user input switch operatively connected to said electronic control system, wherein said electronic control system outputs said first control signal only in response to actuation of said first user input switch.
3. The hydraulic control circuit as set forth in claim 2 , wherein said electronic control system outputs said first control signal only in response to actuation of said first user input switch for at least a select user input duration.
4. The hydraulic control circuit as set forth in claim 3 , wherein said electronic control system monitors said electrical pressure signal for a select pressure signal duration and requires a continuous uninterrupted state for said electrical pressure signal during said select pressure signal duration before outputting said first control signal.
5. The hydraulic control circuit as set forth in claim 4 , wherein said electronic control system ignores a change in said electrical pressure signal while outputting said first control signal.
6. The hydraulic control circuit as set forth in claim 1 , wherein said input flow path and the associated attachment positioning cylinder are separate and have unrelated fluid pressure.
7. The hydraulic control circuit as set forth in claim 6 , wherein said input flow path is fed directly from a pump.
8. The hydraulic control circuit as set forth in claim 1 , wherein said input flow path is in communication with the associated attachment positioning cylinder so that fluid pressure in said input flow path is related to fluid pressure supplied to the associated attachment positioning cylinder, and wherein said pressure sensor is located to sense fluid pressure in said input flow path.
9. The hydraulic control system as set forth in claim 1 , further comprising at least one audible alarm operatively connected to said electronic control system, wherein said electronic control system activates said audible alarm whenever said electronic control system outputs said first control signal.
10. The hydraulic control system as set forth in claim 3 , further comprising at least one audible alarm operatively connected to said electronic control system, wherein said electronic control system activates said audible alarm whenever said electronic control system outputs said first control signal.
11. The hydraulic control system as set forth in claim 10 , wherein said electronic control system receives electrical feedback from said audible alarm to verify activation of said audible alarm when said electronic control system outputs said first control signal.
12. The hydraulic control system as set forth in claim 11 , wherein said electronic control system does not send said first control signal if said electrical feedback from said audible alarm indicates malfunction of said audible alarm.
13. The hydraulic control system as set forth in claim 3 , wherein said electronic control system comprises a control box including a microprocessor that is operatively connected to and receives input from said first user switch and said pressure sensor.
14. The hydraulic control system as set forth in claim 1 , further comprising:
third and fourth actuator flow paths for supplying fluid to respective first and second input/output locations of a second hydraulic actuator associated with an attachment coupler;
a second control valve connected to said input flow path, said return flow path, and said third and fourth actuator flow paths, said second control valve selectively positionable in at least first and second states in response to a second electrical control signal wherein: (i) in said first state, said second control valve connects said input flow path to said third actuator flow path and connects said return flow path to said fourth actuator flow path; and, (ii) in said second state, said first control valve connects said input flow path to said fourth actuator flow path and connects said return flow path to said third actuator flow path;
wherein said electronic control system outputs said second control signal to said second control valve to change said second control valve from said first state to said second state only after said electrical pressure signal output by said pressure sensor to said electronic control system indicates that said safety threshold is satisfied.
15. The hydraulic control circuit as set forth in claim 14 , further comprising a second user input switch operatively connected to said electronic control system, wherein said electronic control system outputs said second control signal only in response to actuation of said second user input switch.
16. A method for controlling an attachment coupling system, said method comprising:
pressurizing a first hydraulic actuator of an attachment quick coupler with hydraulic fluid in a first orientation to engage an attachment coupling mechanism connected to the hydraulic actuator; and,
sensing hydraulic pressure in a second hydraulic actuator that is used to position the attachment quick coupler;
pressurizing the first hydraulic actuator with hydraulic fluid in a second orientation that is opposite said first orientation to disengage the attachment coupling mechanism connected to the hydraulic actuator only after said hydraulic pressure in said second hydraulic actuator satisfies a threshold pressure value.
17. The method as set forth in claim 16 , wherein said step of sensing hydraulic pressure is performed by a pressure sensor that outputs an electrical signal that changes state when said pressure sensor senses said threshold pressure value.
18. The method as set forth in claim 17 , wherein said step of sensing hydraulic pressure comprises:
monitoring the electrical signal output by the pressure sensor;
requiring a continuous uninterrupted change of state of the electrical signal for a select duration before pressurizing the first hydraulic actuator with hydraulic fluid in the second orientation.