Process and formulation for dried tomatoes
A process for drying tomatoes which produces higher yielding dried tomatoes having improved color and flavor without the use of preservatives and sulfur dioxide is provided. Generally, the process includes chilling or freezing tomatoes, infusing the tomatoes with an infusion solution, and then drying the tomatoes. The tomatoes may be cut into two or more pieces, bruised or abraised before infusion.
1. A process for preparing a dried tomato comprising the steps of:
providing a fresh tomato;
chilling the fresh tomato at a temperature of about 35° F. to about 45° F. for at least about 1 day;
processing the chilled tomato by a process selected from the group consisting of 1) cutting the chilled tomato into two or more pieces and 2) abrading the chilled tomato;
infusing the chilled and processed tomato with an infusion solution comprising 40-45% sweetener at a temperature of about 50-80° F. until the tomatoes are infused at a level of about 10 to about 20 Brix; and
drying the infused tomato, wherein the dried, infused tomato comprises an a* value of at least about 20.
2. The process of claim 1 , wherein the infusion solution comprises a liquid chosen from the group consisting of water, a saline solution, a salt substitute, a sweetener, a fruit juice concentrate, a vegetable juice concentrate, and mixtures thereof.
3. The process of claim 2 , wherein the infusion solution comprises a saline solution comprising a concentration of about 1.5% to about 4.0% by weight sodium chloride in water and a sweetener comprising corn syrup.
4. The process of claim 3 , wherein the infusion solution comprises about 40% to about 45% of a corn syrup and about 55% to about 60% of a saline solution containing from about 1.5 to about 4.5% sodium chloride, wherein all amounts are by weight of the infusion solution.
5. The process of claim 1 , wherein the infusion solution comprises about 40 Brix to about 60 Brix and a temperature of about 60° F. to about 80° F., and wherein the dried, infused tomato comprises an a* value of from about 20 to about 30.
6. The process of claim 1 , wherein infusing the chilled tomato pieces with an infusion solution comprises immersing the chilled tomato pieces in an infusion bath comprising the infusion solution for about 4 hours to about 24 hours; wherein the dried, infused tomato comprises an L* value of at least about 21, a b* value of at least about 15 and an h value of from about 34 to about 37; and wherein the dried, infused tomato is free of added sulfur.
7. The process of claim 1 , wherein drying the infused tomato comprises drying with heated air having a temperature of from about 165° F. to about 175° F. for about 5 hours to about 7 hours.
8. The process of claim 1 , wherein the product produced by the process comprises a moisture content of from about 6% to about 13.5% and a water activity of from about 0.3 to about 0.6.
9. The process of claim 1 , wherein the processing comprises cutting the chilled tomato into two or more pieces.
10. The process of claim 1 , wherein the processing comprises abrading the chilled tomato.
11. The process of claim 1 , wherein the dried, infused tomato comprises an a* value of from about 20 to about 30 and wherein the dried, infused tomato is substantially free of any artificial, added sulfur.
12. The process of claim 11 , wherein the dried, infused tomato is free of any added sulfur not naturally occurring in the fresh tomato.
13. A process for preparing a dried tomato comprising the steps of:
providing a tomato;
freezing the tomato;
processing the frozen tomato by a process comprising a process chosen from the group consisting of cutting the frozen tomato into two or more pieces and abrading the frozen tomato;
infusing the processed, frozen tomato with an infusion solution comprising 40-45% sweetener at a temperature of about 50-80° F. until the tomatoes are infused at a level of about 10 to about 20 Brix; and
drying the infused tomato; and
wherein the dried infused tomato comprises an a* value of at least about 20.
14. The process of claim 13 , wherein the infusion solution comprises a liquid chosen from the group consisting of water, a saline solution, a salt substitute, a sweetener, a fruit juice concentrate, a vegetable juice concentrate, and mixtures thereof.
15. The process of claim 14 , wherein the infusion solution comprises a saline solution comprising a concentration of about 1.5% to about 4.0% by weight sodium chloride in water and a sweetener comprising corn syrup.
16. The process of claim 15 , wherein the infusion solution comprises about 40% to about 45% of a corn syrup and about 55% to about 60% of a saline solution containing from about 1.5 to about 4.5% sodium chloride, wherein all amounts are by weight of the infusion solution.
17. A process for preparing a dried tomato comprising the steps of:
providing a fresh tomato;
chilling the fresh tomato at a temperature of about 35° F. to about 45° F. for at least about 1 day;
processing the chilled tomato by a process comprising a process chosen from the group consisting of cutting the chilled tomato into two or more pieces and abrading the chilled tomato;
infusing the chilled and processed tomato with an infusion solution comprising 40-45% sweetener at a temperature of about 50-80° F. until the tomatoes are infused at a level of about 10 to about 20 Brix; and
drying the infused tomato, wherein the dried, infused tomato comprises an a* value of from about 22 to about 27, an L* value of from about 21 to about 25, a b* value of from about 15 to about 20, and an h* value of from about 34 to about 37.
18. The process of claim 17 , wherein the infusion solution comprises a liquid chosen from the group consisting of water, a saline solution, a salt substitute, a sweetener, a fruit juice concentrate, a vegetable juice concentrate, and mixtures thereof.
19. The process of claim 18 , wherein the infusion solution comprises about 40% to about 45% of a corn syrup by weight of the infusion solution and about 55% to about 60% of a saline solution by weight of the infusion solution, and wherein the saline solution comprises a concentration of about 1.5% to about 4.0% by weight sodium chloride in water.