Air spring assembly with localized signal processing, system and method utilizing same, as well as operating module therefor

1. An operating module for use on an associated air spring at an associated corner of an associated vehicle having an associated suspension controller and adapted to receive commands from the associated suspension controller, the associated air spring undergoing a first associated input condition and including an associated end member having an associated opening therethrough, said operating module comprising:

a housing including a fluid passage extending therethrough, said housing adapted for securement on the associated end member such that said fluid passage is in communication with the associated opening thereof;

at least one of:

a valve assembly supported on said housing along said fluid passage and selectively operable between an open passage condition and a closed passage condition; or,

a first sensor supported on said housing and outputting a signal indicative of the first associated input condition; and,

a processing device supported on said housing and in electrical communication with the associated suspension controller and at least one of said valve assembly or said first sensor, said processing device operative to convert, translate, encrypt, decrypt, encode and/or decode commands received from the associated suspension controller and execute said commands to adjust the associated air spring.

2. An operating module according to claim 1 , wherein said valve assembly includes a valve body supported on said housing along said fluid passage and an actuator in operative association with said valve body, said actuator operative to displace said valve body between an open passage condition and a closed passage condition.

3. An operating module according to claim 1 , wherein said first sensor is one of an accelerometer, a pressure sensor, a temperature sensor and a distance sensor.

4. An operating module according to claim 1 further comprising a second sensor in communication with said processing device and outputting a signal indicative of a second associated input.

5. An operating module according to claim 1 further comprising an operating device supported on said housing and in communication with said valve assembly and said first sensor, said operating device including said processing device.

6. An operating module according to claim 5 , wherein said operating device includes at least one of a power connection interface or a communication interface in communication with said processing device.

7. An operating module according to claim 5 , wherein said operating device includes a driver circuit in electrical communication with said processing device and said valve assembly.

8. An operating module according to claim 5 , wherein said operating device includes a voltage regulator in electrical communication with said processing device and said first sensor.

9. An operating module according to claim 5 , wherein said operating device includes a sensor input interface in electrical communication with said first sensor.

10. An operating module according to claim 9 , wherein said operating device includes an analog-to-digital converter in electrical communication between said sensor input interface and said processing device.

11. An air spring assembly for use on an associated vehicle that includes an associated supervisory suspension controller adapted to output an associated control instruction, said air spring assembly comprising:

a first end member having a first opening extending therethrough;

a second end member spaced from said first end member;

a flexible wall secured between said first and second end members and at least partially defining a spring chamber therebetween;

a valve assembly supported on said first end member in communication with said spring chamber through said first opening;

a sensor supported on said first end member or said second end member and adapted to output a sensor signal; and,

a signal processing device supported on said first end member in electrical communication with the supervisory suspension controller, said valve assembly and said sensor, said signal processing device operative to:

receive an associated control instruction;

convert the associated control instruction into a control signal; and,

communicate said control signal to said valve assembly to cause the execution of the associated control instruction.

12. An air spring assembly according to claim 11 further comprising a housing supported on said first end member and including a housing wall and a fluid passage extending through said housing wall.

13. An air spring assembly according to claim 12 , wherein said housing is positioned on said first end member such that said fluid passage is in communication with said first opening.

14. An air spring assembly according to claim 12 , wherein said valve assembly includes a valve body supported on said housing along said fluid passage and an actuator in operative association with said valve body, said actuator operative to displace said valve body between an open passage condition and a closed passage condition.

15. An air spring assembly according to claim 14 , wherein said housing includes a valve chamber disposed along said fluid passage and said valve body is at least partially received within said valve chamber.

16. An air spring assembly according to claim 11 , wherein said sensor is a first sensor and said air spring assembly includes a second sensor in communication with said signal processing device.

17. An air spring assembly according to claim 16 , wherein at least one of said first sensor or said second sensor is one of an accelerometer, a pressure sensor, a temperature sensor and a distance sensor.

18. An air spring assembly according to claim 11 further comprising an operating device supported on said first end member and in communication with said valve assembly and said sensor, said operating device including said signal processing device and a memory in communication with said signal processing device.

19. An air spring assembly according to claim 18 , wherein said operating device includes a memory in operative association with said signal processing device.

20. An air spring assembly according to claim 17 , wherein said first sensor is a distance sensor broadcasting one of ultrasonic waves and electromagnetic waves.

21. A vehicle suspension system comprising:

an air spring assembly according to claim 11 ; and,

a supervisory suspension controller operable to make decisions regarding the operation and performance of said air spring assembly and to communicate corresponding control instructions to said air spring assembly;

said signal processing device of said air spring assembly operative to communicate said sensor signal to said supervisory suspension controller and receive said control instructions from said supervisory suspension controller, said control instructions including a valve actuation signal for actuating said valve assembly.

22. A method of operating a vehicle suspension system comprising:

a) providing a vehicle suspension system including a supervisory suspension controller, an air spring assembly including an air spring, a sensor and a signal processing device, and a communication network extending between said supervisory suspension controller and said signal processing device;

b) generating a sensor output signal using said sensor and communicating said sensor output signal to said signal processing device;

c) generating a first communication signal corresponding to said sensor output signal using said signal processing device;

d) communicating said first communication signal to said supervisory suspension controller;

e) processing said first communication signal using said supervisory suspension controller;

f) making a determination having a relation to said vehicle suspension system based at least partially upon said first communication signal using said supervisory suspension controller and generating a control instruction corresponding to said determination using said supervisory suspension controller;

g) communicating said control instruction to said signal processing device;

h) converting said control instruction into a control signal using said signal processing device; and,

i) communicating said control signal to said valve assembly to cause the execution of said control instruction.

23. A method according to claim 22 , wherein a) includes providing a valve assembly supported along said air spring assembly and in operative communication with said signal processing device, and said method further comprises generating a valve actuation signal corresponding to said second communication signal and communicating said valve actuation signal to said valve assembly for actuation thereof.