Granted Patent B2

US 7,413,374 · App. 11/444,656 · Granted Aug 19, 2008

Abstract

Claims (36)

1. An overlapping and secured mat system for temporary support structures comprising:

a plurality of uniformly sized rigid mats;

along at least one side and one end of said mats, the perimeter of said mats being recessed upward from the bottom of said mats to form an upper lip with said upper lip having a top side and a bottom side;

at least one opposite side and opposite end of said mats are recessed downward from top of said mats to form a lower lip with said lower lip having a top side and bottom side;

the distance to which said mat edges are recessed to form said lips being substantially the same thus allowing for the overlapping of said upper lips and lower lips about the edges of said mat with respective like lower lips and upper lips of other like mats when placed adjacent thereto for joining therewith by which said overlapping mats form a generally flat continuous top and bottom surface;

at least one finger projection located on the bottom side of the upper lip with said finger projection having a front edge, a back edge, and a bottom side with said front edge of the finger projection extending out from upper lip's vertical plane and the bottom side of said finger projection extending from the bottom side the upper lip's horizontal plane;

the lower lip of said mat has at least one hole disposed therein;

said hole is sized to allow insertion of said at least one finger projection when said upper lip of said mat overlaps lower lip of other like mats;

said hole has a front wall located nearest to the lower lip's edge, two side walls and an upper back wall and lower back wall;

said lower back wall of the hole is recessed toward the central body of mat forming a recess having a top wall;

said recess is sized to allow insertion of the front edge of the finger projection securing by material interference the front edge of the finger projection within the recess of the hole.

2. The mat system of claim 1 wherein:

said finger projection has a composite integral fit joint, a snap fit joint or an integral design feature joint that forms a joint with a composite integral fit joint, snap fit joint or an integral design feature joint in the walls of the hole or the recess.

3. The mat system of claim 1 wherein:

said upper lips and said lower lips have at least one uniformly spaced opening which can be aligned with said opening in said lip of overlapping adjacent mat;

wherein said openings are sized and aligned to allow a fastening device to fit into said aligned overlapped openings and to secure mats together;

said a fastening device can be a pin, a stake, a bolt, clamp, a screw, a clip, a peg or external fastening device.

4. The interlocking mat of claim 1 wherein:

said recessed upper lips form upper risers and said recessed lower lips form lower risers;

the edge of the lower lip of said mat has a height approximately the same as height of the upper lip's riser;

the edge of the upper lip of said mat has a height that is approximately the same as the height of the upper back wall of the hole;

the height of the back edge of the finger projection is approximately the same height as the height of the hole's front wall.

5. An overlapping and secured mat system for temporary support structures comprising:

a plurality of uniformly sized rigid mats;

along at least one side and one end of said mats, the perimeter of said mats being recessed upward from the bottom of said mats to form an upper lip with said upper lip having a top side and a bottom side;

at least one opposite side and opposite end of said mats is recessed downward from top of said mats to form a lower lip with said lower lip having a top side and bottom side;

the distance to which said mat edges are recessed to form said lips being substantially the same thus allowing for the overlapping of said upper lips and lower lips about the edges of said mat with respective like lower lips and upper lips of other like mats when placed adjacent thereto for joining therewith by which said overlapping mats form a generally flat continuous top and bottom surface;

at least one finger projection located on the bottom side of the upper lip with said finger projection having a front edge, a back edge, and a bottom side with said front edge of the finger projection extending out from upper lip's vertical plane and the bottom side of said finger projection extending from the bottom side of the upper lip's horizontal plane;

the mat's lower lip has at least one hole disposed therein;

said hole is sized to allow insertion of said at least one finger projection when said upper lip of first mat overlaps lower lip of other like mat;

said hole has a front wall located nearest to the lower lip's edge, two side walls and an upper back wall and lower back wall;

said lower back wall of the hole is recessed toward the central body of mat forming a recess with a top wall of said recess;

said recess is sized to allow insertion of the front edge of the finger projection securing by material interference the front edge of the finger projection within the recess of the hole;

said recessed upper lips form upper risers and said recessed lower lips form lower risers; the mat's lower lip edge has a height approximately the same as the upper lip's riser height;

the height of the back edge of the finger projection is approximately the same as the height of the hole's front wall;

wherein, the mat system in its overlapped and secured state, one of the uniformly sized rigid mat is adjacent to a second uniformly sized rigid mat with the front edge of the finger projection of first mat is fitted into the recess of the hole of second mat with the first mat's upper riser abutting with the second mat's lower lip edge and the edge of the said second mat abuts first mat's lower riser resulting in a generally flat planar top surface and a flat planar bottom surface.

Assignments (10)