IP Library Granted Patent US 7,530,441
Granted Patent B2
US 7,530,441 · App. 11/448,606 · Granted May 12, 2009

Sortation conveyor and crossover switch therefor

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Quick Facts
Patent No.
US 7,530,441
App. No.
11/448,606
Granted
May 12, 2009
Kind
B2
Abstract

A crossover switch for a sortation conveyor has actuators that extend into the divert guide path which are operable to respond to the travel of a guide element through the path to move the switch element from one position to another.

Claims (30)

1. A crossover switch for guiding pushers traveling in a downstream direction which have respective guide elements, said crossover switch comprising:

a. a body defining a first divert guide path and a second divert guide path, said first and second guide paths configured complementarily to said guide elements, said first and second guide paths intersecting with each other at an intersection;

b. a first actuator associated with said first divert guide path, said first actuator being moveable between a first position at which a portion of said first actuator is disposed within said first divert guide path and a second position at which there is clearance for said guide elements to pass through said first divert guide path;

c. a second actuator associated with said second divert guide path, said second actuator being moveable between a first position at which a portion of said second actuator is disposed within said second divert guide path and a second position at which there is clearance for said guide elements to pass through said second divert guide path;

d. a switch arm pivotable about a first axis between a first switch position at which said first divert guide path is blocked by said switch, and a second switch position at which said second divert guide path is blocked by said switch, said first axis being disposed downstream of said intersection; and

e. said first and second actuators being operably connected to said switch so that movement of said first actuator from its first position into its second position moves said switch into said second switch position, and that movement of said second actuator from its first position into its second position moves said switch into said first switch position.

2. A crossover switch for guiding pushers traveling in a downstream direction which have respective guide elements, said crossover switch comprising:

a. a body defining a first divert guide path and a second divert guide path, said first and second guide paths configured complementarily to said guide elements, said first and second guide paths intersecting with each other at an intersection;

b. a first actuator associated with said first divert guide path, said first actuator being pivotable about a first axis between a first position at which a portion of said first actuator is disposed within said first divert guide path and a second position at which there is clearance for said guide elements to pass through said first divert guide path, said first axis being disposed upstream of said intersection;

c. a second actuator associated with said second divert guide path, said second actuator being pivotable about a second axis between a first position at which a portion of said second actuator is disposed within said second divert guide path and a second position at which there is clearance for said guide elements to pass through said second divert guide path, said second axis being disposed upstream of said intersection;

d. a switch moveable between a first switch position at which said first divert guide path is blocked by said switch, and a second switch position at which said second divert guide path is blocked by said switch; and

e. said first and second actuators being operably connected to said switch so that movement of said first actuator from its first position into its second position moves said switch into said second switch position, and that movement of said second actuator from its first position into its second position moves said switch into said first switch position.

3. The crossover switch of claim 2 , wherein said first axis and second axis are not coincident.

4. The crossover switch of claim 2 , wherein said first member comprises a first distal end spaced apart from said first axis, and said second member comprises a second distal end spaced apart from said second axis, further comprising:

(a) a member having a first and second end, and an intermediate portion disposed between said first and second end, said first end being pivotably connected to said first distal end, said second end being pivotably connected to said second end, and said intermediate portion being connected to said switch.

5. The crossover switch of claim 4 , wherein said switch is pivotably connected to said intermediate portion.

6. The crossover switch of claim 5 , wherein said a switch is pivotable about a third axis so as to effect the movement of said switch between the first switch position and the second switch position.

7. The crossover switch of claim 2 , wherein said a switch is pivotable about a third axis so as to effect the movement of said switch between the first switch position and the second switch position.

8. The crossover switch of claim 7 , wherein said third axis is disposed downstream of said intersection.

9. A crossover switch for guiding pushers which have respective guide elements, said crossover switch comprising:

a. a body defining a first divert guide path and a second divert guide path, said first and second guide paths configured complementarily to said guide elements, said first and second guide paths intersecting with each other;

b. a first actuator associated with said first divert guide path, said first actuator being moveable between a first position at which a portion of said first actuator is disposed within said first divert guide path and a second position at which there is clearance for said guide elements to pass through said first divert guide path;

c. a second actuator associated with said second divert guide path, said second actuator being moveable between a first position at which a portion of said second actuator is disposed within said second divert guide path and a second position at which there is clearance for said guide elements to pass through said second divert guide path;

d. a switch moveable between a first switch position at which said first divert guide path is blocked by said switch, and a second switch position at which said second divert guide path is blocked by said switch; and

e. a member comprising

i. a first connection to said first actuator;

ii. a second connection to said second actuator; and

iii. a third connection to said switch, said third connection configured to allow relative motion between said member and said switch

so that movement of said first actuator from its first position into its second position moves said switch into said second switch position, and that movement of said second actuator from its first position into its second position moves said switch into said first switch position, where in each of said first, second and third connections allow relative movement.

10. The crossover switch of claim 9 , wherein said first connection is configured to allow relative motion between said member and said first actuator.

Assignments (21)
RELEASE OF SECURITY AGREEMENT AT REEL 028840/FRAME 0590 Recorded Aug 29, 2016
From: ROYAL BANK OF CANADA, AS FIRST LIEN COLLATERAL AGENT
To: INTELLIGRATED HEADQUARTERS, LLC
Reel/Frame 039861/0250 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2014
From: ROYAL BANK OF CANADA, AS AGENT
To: INTELLIGRATED HEADQUARTERS, LLC
Reel/Frame 033453/0041 →
SECURITY AGREEMENT Recorded Aug 24, 2012
From: INTELLIGRATED HEADQUARTERS, LLC
To: ROYAL BANK OF CANADA, AS SECOND LIEN COLLATERAL AGENT
Reel/Frame 028840/0971 →
SECURITY AGREEMENT Recorded Aug 24, 2012
From: INTELLIGRATED HEADQUARTERS, LLC
To: ROYAL BANK OF CANADA, AS FIRST LIEN COLLATERAL AGENT
Reel/Frame 028840/0590 →
RELEASE OF SECURITY INTEREST IN PATENTS AT 025849/0513 Recorded Aug 1, 2012
From: BANK OF AMERICA, N.A.
To: INTELLIGRATED, INC.; INTELLIGRATED SYSTEMS, LLC.; INTELLIGRATED PRODUCTS, LLC; INTELLIGRATED SYSTEMS, INC.; INDUSTRY GENERAL CORPORATION; INTELLIGRATED HOLDINGS, INC.; INTELLIGRATED HEADQUARTERS, LLC
Reel/Frame 028699/0001 →
RELEASE OF SECURITY INTEREST IN PATENTS AT 025051/0327 Recorded Aug 1, 2012
From: BANK OF AMERICA, N.A.
To: INTELLIGRATED HEADQUARTERS, LLC.
Reel/Frame 028701/0599 →
RELEASE OF SECURITY INTEREST IN PATENTS AT 024563/0436 Recorded Jul 31, 2012
From: BANK OF AMERICA, N.A.
To: INTELLIGRATED, INC.; INTELLIGRATED SYSTEMS, LLC.; INTELLIGRATED PRODUCTS, LLC; INTELLIGRATED SYSTEMS, INC.; INDUSTRY GENERAL CORPORATION; INTELLIGRATED HOLDINGS, INC.
Reel/Frame 028691/0001 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Feb 25, 2011
From: INTELLIGRATED HEADQUARTERS, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 025849/0513 →
RELEASE OF SECURITY INTEREST Recorded Feb 23, 2011
From: NEXBANK, SSB, AS COLLATERAL AGENT
To: INTELLIGRATED HEADQUARTERS, LLC
Reel/Frame 025839/0758 →
RELEASE OF SECURITY INTEREST Recorded Feb 20, 2011
From: NEXBANK, SSB, AS COLLATERAL AGENT
To: INTELLIGRATED, INC.; INTELLIGRATED SYSTEMS, INC.
Reel/Frame 025827/0635 →
RELEASE OF SECURITY INTEREST Recorded Feb 10, 2011
From: U.S. BANK NATIONAL ASSOCIATION
To: INTELLIGRATED PRODUCTS, LLC; INTELLIGRATED SYSTEMS, LLC
Reel/Frame 025787/0734 →
SECURITY AGREEMENT Recorded Sep 29, 2010
From: INTELLIGRATED HEADQUARTERS, LLC
To: NEXBANK, SSB, AS COLLATERAL AGENT
Reel/Frame 025051/0733 →
SECURITY AGREEMENT Recorded Sep 28, 2010
From: INTELLIGRATED HEADQUARTERS, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 025051/0327 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2010
From: INTELLIGRATED, INC.
To: INTELLIGRATED HEADQUARTERS, LLC
Reel/Frame 025039/0626 →
SECURITY AGREEMENT Recorded Jun 23, 2010
From: INTELLIGRATED, INC.; INTELLIGRATED SYSTEMS, INC.
To: NEXBANK, SSB, AS COLLATERAL AGENT
Reel/Frame 024576/0399 →
RELEASE OF SECURITY INTEREST Recorded Jun 21, 2010
From: WELLS FARGO CAPITAL FINANCE, LLC FORMERLY KNOW AS WELLS FARGO FOOTHILL, LLC
To: INTELLIGRATED, INC.; FKI LOGISTEX, INC.
Reel/Frame 024563/0428 →
SECURITY AGREEMENT Recorded Jun 21, 2010
From: INTELLIGRATED, INC.; INTELLIGRATED SYSTEMS, LLC; INTELLIGRATED PRODUCTS, LLC.; INTELLIGRATED SYSTEMS, INC.; INDUSTRY GENERAL CORPORATION; INTELLIGRATED HOLDINGS, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 024563/0436 →
SECURITY AGREEMENT Recorded Jun 19, 2009
From: INTELLIGRATED, INC.; FKI LOGISTEX, INC.
To: WELLS FARGO FOOTHILL, LLC, AS AGENT
Reel/Frame 022846/0704 →
RELEASE OF SECURITY INTEREST Recorded Jun 19, 2009
From: U.S. BANK NATIONAL ASSOCIATION
To: INTELLIGRATED PRODUCTS, LLC
Reel/Frame 022846/0690 →
SECURITY AGREEMENT Recorded Oct 3, 2007
From: INTELLIGRATED SYSTEMS, LLC
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 019910/0526 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2006
From: ZIMMER, JUSTIN J.
To: INTELLIGRATED, INC.
Reel/Frame 017856/0892 →