Bulk material cover compositions and methods for applying
View Patent ↗A cover composition that can be applied to a bulk material pile, such as landfill refuse, to protect the pile from wind, precipitation, and access by animals and insects is provided. The cover composition is a mixture of a liquid, typically, water; bentonite clay; and synthetic fibers. The composition may be enhanced by the addition of one or more of the following additives: Portland cement, pregelatinized wheat starch, synthetic polymers, soda ash, and latex paint. Unlike prior art cover compositions, the disclosed composition adheres well to waste material, most notably plastics, whereby the composition is easy to apply and provides a substantially uniform, durable protective cover to landfill refuse piles and other bulk materials. Methods of applying the composition to bulk material piles are also disclosed.
1. A bulk material cover composition comprising:
at least about 80 to about 95 weight percent liquid;
about 3 to about 18 weight percent bentonite clay; and
at least some synthetic fiber.
2. The composition as recited in claim 1 , wherein the synthetic fiber comprises about 0.05 weight percent to about 2 weight percent synthetic fiber.
3. The composition as recited in claim 1 , further comprising cement.
4. The composition as recited in claim 3 , wherein the cement comprises about 5 to about 45 weight percent Portland cement.
5. The composition as recited in claim 4 , wherein the bentonite clay comprises about 3 to about 12 weight percent bentonite clay; and wherein the synthetic fiber comprises about 0.05 to about 2 weight percent synthetic fiber.
6. The composition as recited in claim 1 , further comprising a synthetic polymer.
7. The composition as recited in claim 1 , wherein the liquid comprises about 9,000 pounds to about 18,000 pounds of water; wherein the bentonite clay comprises about 500 pounds to about 1,500 pounds of bentonite clay; and wherein the synthetic fiber comprises about 10 pounds to about 200 pounds of synthetic fibers.
8. The composition as recited in claim 3 , wherein the liquid comprises about 9,000 pounds to about 18,000 pounds of water; wherein the bentonite clay comprises about 500 pounds to about 1,500 pounds of bentonite clay; wherein the synthetic fiber comprises about 10 pounds to about 200 pounds of synthetic fibers; and wherein the cement comprises about 500 to about 15,000 pounds of cement.
9. The composition as recited in claim 1 , further comprising an adhesive agent.
10. The composition as recited in claim 9 , wherein the adhesive agent comprises wheat starch.
11. The composition as recited in claim 10 , wherein the wheat starch comprises pregelatinized wheat starch.
12. The composition as recited in claim 11 , wherein the pregelatinized wheat starch comprises about 0.10 weight percent to about 2 weight percent pregelatinized wheat starch.
13. The composition as recited in claim 1 , further comprising a coloring agent.
14. The composition as recited in claim 13 , wherein the coloring agent comprises mortar dye.
15. The composition as recited in claim 14 , wherein the mortar dye comprises about 0.05 weight percent to about 2 weight percent mortar dye.
16. The composition as recited in claim 1 , further comprising soda ash.
17. The composition as recited in claim 16 , wherein the soda ash comprises about 0.05 weight percent to about 4 weight percent soda ash.
18. The composition as recited in claim 1 , further comprising latex paint.
19. The composition as recited in claim 18 , wherein the latex paint comprises about 1 weight percent to about 10 weight percent latex paint.
20. A material that can be mixed with a liquid to provide a bulk material cover composition, the material comprising:
about 80 to about 99 weight percent bentonite clay; and
about 1 to about 20 weight percent pregelatinized wheat starch.
21. The material as recited in claim 20 , wherein the material comprises about 90 to about 99 weight percent bentonite clay; and about 1 to about 10 weight percent pregelatinized wheat starch.
22. The material as recited in claim 20 , wherein the material further comprises soda ash.
23. The material as recited in claim 20 , wherein the material further comprises a synthetic polymer.
24. The material as recited in claim 20 , wherein the material further comprises synthetic fibers.
25. The material as recited in claim 20 , wherein the material further comprises cement.
26. The material as recited in claim 25 , wherein the cement comprises about 5 to about 45 weight percent Portland cement.
27. The material as recited in claim 20 , wherein the material further comprises a coloring agent.
28. The material as recited in claim 27 , wherein the coloring agent comprises mortar dye.
29. The material as recited in claim 28 , wherein the mortar dye comprises about 0.05 weight percent to about 2 weight percent mortar dye.
30. The material as recited in claim 20 , wherein the about 80 to about 99 weight percent bentonite clay comprises about 90 to about 99 weight percent bentonite clay.
31. The material as recited in claim 30 , wherein the about 90 to about 99 weight percent bentonite clay comprises about 95 to about 99 weight percent bentonite clay.
32. The material as recited in claim 20 , wherein the about 1 to about 20 weight percent pregelatinized wheat starch comprises about 1 to about 10 weight percent pregelatinized wheat starch.
33. The composition as recited in claim 11 , wherein the pregelatinized wheat starch comprises about 1 to about 20 weight percent pregelatinized wheat starch.
34. The composition as recited in claim 33 , wherein the about 1 to about 20 weight percent pregelatinized wheat starch comprises about 1 to about 10 weight percent pregelatinized wheat starch.
35. The material as recited in claim 24 , wherein the synthetic fibers comprise polyester fibers.
36. The material as recited in claim 35 , wherein polyester fibers comprise polyester fibers having about 1.0 to about 5.0 denier.
37. The composition as recited in claim 1 , wherein the at least some synthetic fiber comprise at least some polyester fibers.
38. The composition as recited in claim 37 , wherein at least some polyester fibers comprise polyester fibers having about 1.0 to about 5.0 denier.
39. The material as recited in claim 22 , wherein the soda ash comprises about 0.05 to about 5 weight percent soda ash.
40. The material as recited in claim 20 , wherein the material further comprises synthetic polymer.
41. The material as recited in claim 20 , further comprising latex paint.
42. The material as recited in claim 41 , wherein the latex paint comprises about 1 weight percent to about 10 weight percent latex paint.
43. The composition as recited in claim 1 , comprising about 90 to about 95 weight percent liquid.