Truck mounted heat exchange device
View Patent ↗A device for heating a fluid for use in carpet cleaning is provided. Specifically, the device routes a source of exhaust toward and/or around a heat exchange chamber to heat a fluid in a controlled manner. The fluid may be heated to a maximum amount when the full amount of exhaust is flowed through the heat exchange chamber. The fluid may not be substantially heated when the exhaust is flowed around the heat exchange chamber through an exhaust bypass. The fluid can also be heated to an intermediate amount by flowing some, but not all of the exhaust through the heat exchange chamber and the rest of the exhaust through the bypass.
1. A heat exchange device for heating at least one fluid to an elevated temperature for use during cleaning, comprising:
at least one heat exchange chamber having a fluid inlet, a fluid outlet, and an exhaust passage, wherein the at least one heat exchange chamber comprises a first heat exchange chamber and a second heat exchange chamber, wherein the first heat exchange chamber comprises a first fluid inlet, a first fluid outlet, and a first exhaust passage, wherein the second heat exchange chamber comprises a second fluid inlet, a second fluid outlet, and a second exhaust passage, and wherein the exhaust flow control mechanism differentially diverts the exhaust flow between the first exhaust passage and the exhaust bypass at a first ratio and differentially diverts the exhaust flow between the second exhaust passage and the exhaust bypass at a second ratio;
an exhaust bypass; and
an exhaust flow control mechanism for differentially diverting an exhaust flow between the exhaust passage and the exhaust bypass.
2. The device of claim 1 , wherein a majority of the exhaust flow is directed through the exhaust passage when the control mechanism is in a first position, a majority of the exhaust flow is directed through the exhaust bypass when the control mechanism is in a second position, and fractional portions of the exhaust flow are directed through the exhaust passage and exhaust bypass when the control mechanism is in a third position.
3. The device of claim 2 , wherein a sum of the fractional portion of the exhaust flow directed through the exhaust passage and the fractional portion of the exhaust flow directed through the exhaust bypass is substantially equal to one.
4. The device of claim 1 , wherein the first and second ratios are different.
5. The device of claim 1 , wherein the exhaust flow control mechanism comprises at least one exhaust inlet that is movable relative to a corresponding at least one exhaust inlet of the exhaust passage.
6. The device of claim 5 , wherein at least a portion of the exhaust flow is directed through the exhaust passage when the exhaust inlets of the exhaust flow control mechanism and exhaust passage are at least partially aligned.
7. The device of claim 5 , wherein the exhaust flow is denied entry to the exhaust passage when the exhaust inlets of the exhaust flow control mechanism and exhaust passage are not aligned.
8. The device of claim 1 , further comprising an interface for controlling a position of the flow control mechanism.
9. The device of claim 1 , further comprising a prechamber for mixing a flow of at least two exhaust sources to create the exhaust flow that is differentially diverted by the flow control mechanism.
10. A cleaning system, comprising:
a cleaning member which applies at least one fluid to a surface to be cleaned, wherein the at least one fluid comprises a first fluid and a second fluid that have been differentially heated to different temperatures;
at least one heat exchange chamber having a fluid inlet, a fluid outlet, and an exhaust passage between the fluid inlet and outlet, wherein the at least one heat exchange chamber comprises a first heat exchange chamber and a second heat exchange chamber, wherein the first fluid is heated to a first amount in the first heat exchange chamber and wherein the second fluid is heated to a second amount in the second heat exchange chamber;
an exhaust bypass; and
means for differentially diverting an exhaust flow between the exhaust passage and the exhaust bypass; and
means for supplying the heated at least one fluid from a heating machine to the cleaning member.
11. The system of claim 10 , wherein a majority of the exhaust flow is directed through the exhaust passage when the means for differentially diverting is in a first position, a majority of the exhaust flow is directed through the exhaust bypass when the means for differentially diverting is in a second position, and fractional portions of the exhaust flow are directed through the exhaust passage and exhaust bypass when the means for differentially diverting is in a third position.
12. The system of claim 10 , wherein the means for differentially diverting comprises:
at least one flow control door having at least one exhaust inlet;
at least one exhaust inlet positioned on the exhaust passage; and
a controller for adjusting the relative position of the at least one exhaust inlets of the at least one flow control door and exhaust passage.
13. A heat exchanger, comprising:
an enclosure having an inlet to allow exhaust gas to enter the enclosure, an outlet to allow exhaust gas to exit the enclosure, and an exhaust bypass;
at least one control door with at least one aperture movably positioned within the enclosure;
at least one heat exchange member having a fluid inlet and outlet positioned within the enclosure; and
wherein exhaust gas may flow through the at least one aperture to the at least one heat exchange member when the control door is in a first position and through the exhaust bypass when the control door is in a second position, and wherein the heat exchange member further comprises at least one aperture and wherein the at least one aperture of the control door is movable relative to the at least one aperture of the heat exchange member.
14. The exchanger of claim 13 , wherein a majority of the exhaust gas flows to the at least one heat exchange member when the control door is in the first position, a majority of the exhaust gas flows through the bypass when the control door is in the second position, and fractional portions of the exhaust gas are directed to the at least one heat exchange member and through the bypass when the control door is in a third position.
15. The exchanger of claim 14 , wherein a sum of the fractional portion of the exhaust gas directed to the at least one heat exchange member and the fractional portion of the exhaust gas directed through the exhaust bypass is substantially equal to one.
16. The exchanger of claim 13 , wherein the exhaust gas is denied access to the heat exchange member when the apertures of the control door and at least one heat exchange member are not substantially aligned.
17. The exchanger of claim 13 , further comprising an interface for controlling a position of the at least one control door.
18. The exchanger of claim 17 , wherein the interface comprises at least one of a mechanical, electrical, and electromechanical interface.