EMI absorbing shielding for a printed circuit board
View Patent ↗The present invention provides printed circuit boards, EMI shields, and methods that provide an EMI absorbing material and an EMI reflecting material. In one embodiment, the EMI shield comprises a shield body and an EMI absorbing material coupled to the shield body.
1. An EMI shield comprising:
a shield body comprising a conductive layer coupled to a polymer substrate;
a polymer layer coupled to the conductive layer;
an EMI absorbing material coupled to the polymer layer
wherein the EMI absorbing material comprises an open-celled skeletal structure and the open-celled skeletal structure comprises a reticulated foam; and
wherein the reticulated foam comprises a metal layer on all interior surfaces and on all exterior surfaces except a lower surface that is configured to be in contact with at least one of a printed circuit board, an electronic component, or traces on the printed circuit board.
2. The EMI shield of claim 1 wherein the EMI absorbing material is electrically coupled to the conductive layer through an opening in the polymer layer.
3. The EMI shield of claim 1 wherein the open-celled skeletal structure is conductive.
4. The EMI shield of claim 1 wherein the shield body comprises a top surface and a plurality of sidewalls that extend at an angle from the sidewalls so as to define a chamber that receives an electronic component.
5. The EMI shield of claim 4 wherein the EMI absorbing material only partially fills the chamber defined by the shield body.
6. The EMI shield of claim 4 wherein the EMI absorbing material substantially fully fills the chamber defined by the shield body.
7. The EMI shield of claim 1 wherein the reticulated foam comprises a metal layer throughout the open-celled skeletal structure so as to maintain electrical continuity throughout the open-celled skeletal structure.
8. The EMI shield of claim 1 wherein the reticulated foam comprises between about 10 pores per inch and about 80 pores per inch.
9. The EMI shield of claim 1 wherein the metal layer comprises an average thickness of less than about 1.0 micron over the open-celled skeletal structure.
10. The EMI shield of claim 9 wherein the metal layer comprises a volume resistivity of between about 50 ohms and about 500 ohms.
11. The EMI shield of claim 10 wherein the metal layer on the open-celled skeletal structure comprises a higher resistivity than the conductive layer.
12. The EMI shield of claim 1 wherein the EMI absorbing material comprises a higher permittivity and a higher permeability than the conductive layer.
13. The EMI shield of claim 1 wherein the EMI absorbing material comprises a Mu-metal.
14. The EMI shield of claim 1 wherein the EMI absorbing material comprises a carbon felt.
15. The EMI shield of claim 1 wherein the polymer layer comprises polyurethane, polyethethylene, polyethethylene terephthalate, polypropylene, polyvinyl chloride, polycarbonate, or polybutylene terephthalate.
16. The EMI shield of claim 1 wherein the polymer layer is thinner than the polymer substrate.