IP Library Granted Patent US 8,075,746
Granted Patent B2
US 8,075,746 · App. 11/467,524 · Granted Dec 13, 2011

Electrochemical cell for production of synthesis gas using atmospheric air and water

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Quick Facts
Patent No.
US 8,075,746
App. No.
11/467,524
Granted
Dec 13, 2011
Kind
B2
Abstract

A method is provided for synthesizing synthesis gas from carbon dioxide obtained from atmospheric air or other available carbon dioxide source and water using a sodium-conducting electrochemical cell. Synthesis gas is also produced by the coelectrolysis of carbon dioxide and steam in a solid oxide fuel cell or solid oxide electrolytic cell. The synthesis gas produced may then be further processed and eventually converted into a liquid fuel suitable for transportation or other applications.

Claims (17)

1. An electrochemical cell for producing synthesis gas comprising:

an anode chamber comprising an electrochemically active anode having a source of water in which the water is decomposed according to the following reaction: ½H 2 O→¼O 2 +H + +e − , wherein O 2 is collected and removed from the anode chamber;

an intermediate chamber separated from the anode chamber by a separator which permits transport of H + ions, wherein the intermediate chamber has a source of Na 2 CO 3 and H + ions, in which the Na 2 CO 3 is decomposed according to the following reaction: H + +½Na 2 CO 3 →½CO 2 +½H 2 O+Na + , wherein CO 2 is collected and removed from the intermediate chamber;

a cathode chamber comprising an electrochemically active cathode separated from the intermediate chamber by a membrane which permits transport of Na + ions, wherein the cathode chamber has a source of water and Na + ions, in which the water is decomposed according to the following reaction: Na + +H 2 O+e − →NaOH+½H 2 , wherein H 2 is collected and removed from the cathode chamber and wherein NaOH is collected and removed from the cathode chamber; and

means for facilitating the reaction of CO 2 and H 2 to form synthesis gas comprising CO and H 2 .

2. The electrochemical cell according to claim 1 , wherein the source of Na 2 CO 3 comprises Na 2 CO 3 obtained be reacting the NaOH removed from the cathode with a source of CO 2 .

3. The electrochemical cell according to claim 2 , wherein the source of CO 2 is atmospheric air.

4. The electrochemical cell according to claim 2 , wherein the source of CO 2 is combustion gases.

5. The electrochemical cell according to claim 2 , wherein the source of CO 2 is aerobic decomposition gases.

6. The electrochemical cell according to claim 1 , wherein the means for facilitating the reaction of CO 2 and H 2 to form synthesis gas comprises a catalyst exposed to the mixture of CO 2 and H 2 .

7. The electrochemical cell according to claim 6 , wherein the catalyst comprises a watergas shift catalyst.

8. The electrochemical cell according to claim 6 , wherein the catalyst comprises a Fischer-Tropsch catalyst.

9. The electrochemical cell according to claim 6 , wherein the mixture of CO 2 and H 2 is heated to enable a homogenous gas phase equilibrium reaction.

10. The electrochemical cell according to claim 6 , wherein the means for facilitating the reaction of CO 2 and H 2 to form synthesis gas further comprises an oxygen ion conducting electrolysis cell to cause electrolysis of CO 2 to form CO, which is mixed with H 2 to produce synthesis gas.

11. The electrochemical cell according to claim 1 , wherein the electrochemical cell is embodied within a plurality of stacked electrochemical cells separated by bipolar plates.

12. The electrochemical cell according to claim 1 , wherein the membrane which permits transport of Na + ions comprises a sodium super ionic conductor ceramic material.

13. The electrochemical cell according to claim 1 , wherein the separator which permits transport of H + ions is one of a microporous separator, a cation exchange membrane, a mesh and a screen.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2017
From: CERAMATEC, INC.
To: FIELD UPGRADING LIMITED
Reel/Frame 043788/0907 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 9, 2007
From: HARTVIGSEN, JOSEPH J.; JOSHI, ASHOK; ELANGOVAN, SINGARAVELU; BALAGOPAL, SHEKAR; GORDON, JOHN H.; HOLLIST, MICHELE
To: CERAMATEC, INC.
Reel/Frame 019674/0889 →