IP Library Granted Patent US 7,806,742
Granted Patent B2
US 7,806,742 · App. 11/472,469 · Granted Oct 5, 2010

Optically treated organic light emitting device and method of manufacturing the same

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Quick Facts
Patent No.
US 7,806,742
App. No.
11/472,469
Granted
Oct 5, 2010
Kind
B2
Abstract

A method of manufacturing an organic light emitting device, whereby a first electrode is formed on a substrate, at least one organic thin film is formed on the first electrode, the organic thin film is optically treated, and a second electrode is formed on the organic thin film. The method can provide an organic light emitting device with an organic thin film having a stable surface morphology and increased durability.

Claims (21)

1. A method of manufacturing an organic light emitting device, comprising:

forming a first electrode on a substrate;

forming at least one organic thin film on the first electrode;

optically treating the organic thin film by projecting a laser beam directly onto the organic thin film; and

forming a second electrode on the organic thin film.

2. The method of claim 1 , wherein the laser beam is projected directly onto the organic thin film through a beam homogenizer that unifies the energy density distribution around an optical axis and a beam deflector that deflects the laser beam emitted from an ultraviolet ray source or an infrared ray source.

3. The method of claim 1 , wherein the optical treatment of the organic thin film is performed under an inert gas atmosphere.

4. The method of claim 1 , wherein the organic thin film formed between the first electrode and the second electrode is one layer selected from the group consisting of a hole injection layer, a hole transport layer, and an emissive layer.

5. The method of claim 1 , further comprising forming at least one layer selected from the group consisting of a hole blocking layer, an electron transport layer, and an electron injection layer, between the first electrode and the second electrode.

6. The method of claim 1 , wherein an intensity of the laser beam is about 750 mJ/cm 2 .

7. The method of claim 1 , wherein the optical treatment of the organic thin film is performed multiple times.

8. A method of manufacturing an organic light emitting device, comprising:

forming a first electrode on a substrate;

forming at least one organic thin film on the substrate;

forming a second electrode on the organic thin film; and

rearranging a molecular chain of a whole area of the organic thin film to stabilize a surface morphology of the organic thin film.

9. The method of claim 8 , wherein the rearrangement of the molecular chain is performed by optically treating the organic thin film.

10. The method of claim 9 , wherein the optical treatment of the organic thin film is performed by projecting a laser beam onto the organic thin film.

11. The method of claim 10 , further comprising, before the projection of the laser beam, drying the organic thin film formed on the first electrode and placing the organic thin film formed on the first electrode under an inert gas atmosphere.

12. The method of claim 8 , wherein the rearrangement of the molecular chain is performed before the second electrode is formed.

13. The method of claim 8 , wherein the rearrangement of the molecular chain is performed after the second electrode is formed.

Assignments (3)
MERGER Recorded Sep 21, 2012
From: SAMSUNG MOBILE DISPLAY CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 029241/0599 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2008
From: SAMSUNG SDI CO., LTD.
To: SAMSUNG MOBILE DISPLAY CO., LTD.
Reel/Frame 022034/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2006
From: SON, YOUNG-MOK; KIM, YU-JIN; KIM, MU-GYEOM; SON, JHUN-MO; PARK, SANG-HOON
To: SAMSUNG SDI CO., LTD.
Reel/Frame 018029/0501 →