IP Library Granted Patent US 7,525,622
Granted Patent B2
US 7,525,622 · App. 11/475,037 · Granted Apr 28, 2009

Liquid crystal display device and method for fabricating the same

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Quick Facts
Patent No.
US 7,525,622
App. No.
11/475,037
Granted
Apr 28, 2009
Kind
B2
Abstract

A liquid crystal display device includes a first substrate and a second substrate facing each other; a gate line and a data line crossing each other to define a pixel region on the first substrate; a thin film transistor on the first substrate and adjacent to the pixel region; a column spacer located on the second substrate; a protrusion located on the first substrate at a location corresponding to the protrusion, the protrusion having a hollow portion and a surrounding wall surrounding the hollow portion, the hollow portion being exposed at the top side of the protrusion; and a liquid crystal layer interposed between the first substrate and the second substrate.

Claims (37)

1. A liquid crystal display device, comprising:

a first substrate and a second substrate facing each other;

a gate line and a data line crossing each other to define a pixel region on the first substrate;

a thin film transistor on the first substrate and adjacent to the pixel region;

a column spacer located on the second substrate;

a protrusion located on the first substrate at a location corresponding to the column spacer, the protrusion having a hollow portion and a surrounding wall surrounding the hollow portion, the hollow portion being exposed at the top side of the protrusion; and

a liquid crystal layer interposed between the first substrate and the second substrate,

wherein the surrounding wall of the protrusion includes a stacked structure, the stacked structure including a base layer and a top layer stacked on the base layer, the base layer being wider than the top layer.

2. The liquid crystal display device of claim 1 , wherein the column spacer is in contact with the protrusion at the top side of the protrusion.

3. The liquid crystal display device of claim 2 , wherein die protrusion includes a passivation film at the top side of the protrusion and covering a top surface the surrounding wall, the column spacer being in contact with the passivation film.

4. The liquid crystal display device of claim 1 , wherein a portion of the column spacer enters into the hollow portion of die protrusion.

5. The liquid crystal display device of claim 1 , wherein the column spacer has a surface facing the top side of die protrusion, and the surface of the column spacer is larger than an area surrounded by an outer circumference of the top side of the protrusion.

6. The liquid crystal display device of claim 1 , wherein the thin film transistor includes a gate electrode, a source electrode, a drain electrode, and a semiconductor layer on the gate electrode.

7. The liquid crystal display device of claim 1 , wherein the base layer and the top layer are made of different materials.

8. The liquid crystal display device of claim 6 , wherein the base layer is made of a same material as the semiconductor layer, and the top layer is made of another same material as the source electrode or the drain electrode.

9. The liquid crystal display device of claim 6 , wherein the base layer is located on a same layer as the semiconductor layer, and the top layer is located on another same layer as the source electrode or the drain electrode.

10. The liquid crystal display device of claim 1 , wherein the hollow portion at the top side of the protrusion has one of a circular shape and a polygonal shape.

11. The liquid crystal display device of claim 1 , wherein the protrusion is located on one of the gate line, the data line or a common line on the first substrate.

12. A method for fabricating a liquid crystal display device, comprising:

providing a first substrate and a second substrate;

forming a gate line and a data line on the first substrate crossing each other to define a pixel region;

forming a thin film transistor on the first substrate and adjacent to the pixel region;

forming a column spacer located on the second substrate;

forming a protrusion on the first substrate at a location corresponding to the column spacer by forming a surrounding wall surrounding a hollow portion and exposing the hollow portion at the top side of the protrusion;

forming a liquid crystal layer between the first substrate and the second substrate; and

bonding the first substrate and the second substrate to face each other,

wherein the step of forming the surrounding wall of the protrusion includes forming a stacked structure by forming a base layer and a top layer stacked on the base layer, the base layer being wider than the top layer.

13. The method of claim 12 , wherein the bonding step includes contacting the column spacer with the top side of the protrusion.

14. The method of claim 13 , wherein the step of forming the protrusion further includes forming a passivation film at the top side of the protrusion to cover a top surface of the surrounding wall, and the step of contacting the column spacer with the protrusion includes contacting the column spacer with the passivation film.

15. The method of claim 12 , wherein the bonding step includes pushing a portion of the column spacer into the hollow portion of the protrusion.

16. The method of claim 12 , wherein the step of forming the column spacer includes forming a surface of the column spacer facing the top side of the protrusion to be larger than an area surrounded by an outer circumference of the top side of the protrusion.

17. The method of claim 12 , wherein the step of forming the thin film transistor includes forming a gate electrode, a source electrode, a drain electrode, and a semiconductor layer on the gate electrode.

18. The method of claim 12 , wherein the base layer and the top layer are formed of different materials.

19. The method of claim 17 , wherein the step of forming the base layer includes forming the base layer using a same material as the semiconductor layer, and the step of forming the top layer includes forming the top layer using another same material as the source electrode or the drain electrode.

20. The method of claim 17 ,wherein the step of forming the base layer includes forming the base layer on a same layer as the semiconductor layer, and the step of forming the top layer includes forming the top layer on another same layer as the source electrode or the drain electrode.

21. The method of claim 12 , wherein the step of forming the protrusion includes exposing the hollow portion, wherein the hollow portion has one of a circular shape and a polygonal shape.

22. The method of claim 12 , wherein the step of forming the protrusion includes forming the protrusion on one of the gate line, the data line or a common line on the first substrate.

Assignments (2)
CHANGE OF NAME Recorded May 21, 2008
From: LG.PHILIPS LCD CO., LTD.
To: LG DISPLAY CO., LTD.
Reel/Frame 020985/0675 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2006
From: YANG, MYOUNG SU; LEE, JAE KYUN
To: LG.PHILIPS LCD CO., LTD.
Reel/Frame 018033/0787 →