IP Library Granted Patent US 7,735,288
Granted Patent B2
US 7,735,288 · App. 11/476,877 · Granted Jun 15, 2010

Floor panels with edge connectors

Assignee: Unilin Beheer B.V., Besloten Vennootschap
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Quick Facts
Patent No.
US 7,735,288
App. No.
11/476,877
Granted
Jun 15, 2010
Kind
B2
Abstract

Floor covering, including hard floor panels which, at least at the edges of two opposite sides, are provided with coupling parts, cooperating which each other, substantially in the form of a tongue and a groove, wherein the coupling parts are provided with integrated mechanical locking elements which prevent the drifting apart of two coupled floor panels in a direction (R) perpendicular to the related edges and parallel to the underside of the coupled floor panels, and provide a snap-action coupling.

Claims (20)

1. A floor panel, for forming a floor covering,

said floor panel being formed of a prefabricated parquet comprising a prefabricated parquet core formed of a material other than medium density fibreboard or high density fibreboard, and a top layer comprising solid wood which is thicker than veneer;

said floor panel having an underside;

said floor panel formed as a parallelogram all of whose angles are right angles, and having a first pair of opposite sides and a second pair of opposite sides, defining edges of the panel;

said floor panel at the first pair of opposite sides being provided with coupling parts substantially in the form of a tongue and a groove, said groove being bordered by an upper lip having a distal end, and by a lower lip, said groove also having an upper and lower wall, wherein the coupling parts are configured so as to enable two of such panels to be coupled to each other and wherein the coupling parts are provided with integrated mechanical locking elements which prevent drifting apart of two coupled floor panels in a direction perpendicular to the related edges and parallel to the undersides of the coupled floor panels;

said floor panel at the second pair of opposite sides also being provided with coupling parts substantially formed as a tongue and a groove, said groove being bordered by an upper lip having a distal end, and by a lower lip, said groove also having and lower wall, wherein the coupling parts are configured so as to enable two of such panels to be coupled to each other and wherein the coupling parts are provided with integrated mechanical locking elements which prevent drifting apart of two coupled floor panels in a direction perpendicular to the related edges and parallel to the underside of the coupled floor panels;

wherein, at said first pair of sides, said coupling parts and locking elements, inclusive of the tongue, the upper wall and the lower wall of the groove, are made in one piece with said prefabricated parquet core;

wherein the coupling parts and locking elements located at said second pair of sides, inclusive of the tongue, the upper wall and the lower wall of the groove are made of a material selected from the group consisting of medium density fibreboard and high density fibreboard.

2. The floor panel of claim 1 , wherein the panel is elongated and has short sides and long sides, wherein said first pair of sides is formed by said long sides, and the second pair of sides is formed by the short sides.

3. The floor panel of claim 1 or 2 , wherein at least the coupling parts and locking elements of the first pair of opposite sides are configured so as to enable two of such panels by the respective edges to be coupled at least by turning one panel into the other.

4. The floor panel of claim 3 , wherein at least at said first pair of opposite sides said lower lip extends beyond the distal end of the upper lip.

5. The floor panel of claim 4 , wherein said locking elements have contact surfaces, acting as locking surfaces, and wherein for said first pair of opposite sides, the locking surface provided at the groove is located in the respective lower lip at a location beyond the distal end of the corresponding upper lip.

6. The floor panel of claim 5 , wherein at said first pair of opposite sides the lower lip extends beyond the corresponding upper lip with a length which, measured in the plane of the floor panel, is smaller than one time the thickness of the floor panel.

7. The floor panel of claim 1 , wherein at least at said first pair of opposite sides the coupling parts and locking elements are configured so as to enable coupling of two of such panels in a manner free from play.

8. The floor panel of claim 1 , wherein at least at said first pair of opposite sides said locking elements comprise contact surfaces and wherein these locking elements are formed in such a manner that a tangent line which, in coupled condition of two of such panels, is defined by said contact surfaces, forms an oblique angle with the underside of the floor panels which is smaller than 90 degrees.

9. The floor panel of claim 1 , wherein the floor panel has a thickness of 0.5 to 1.5 cm.

10. The floor panel of claim 1 , wherein at least at said second pair of opposite sides said lower lip extends beyond the distal end of the upper lip.

11. The floor panel of claim 1 , wherein at least at said second pair of opposite sides said lower lip is shorter than or equal to the corresponding upper lip.

12. The floor panel of claim 1 , wherein at said second pair of opposite sides, the lower lip is provided with a ramp surface.

13. The floor panel of claim 1 , wherein at least at said second pair of opposite sides the coupling parts and locking elements are configured so as to enable coupling two of such panels in a manner free from play.

Assignments (2)
CHANGE OF ASSIGNEE ADDRESS Recorded Sep 11, 2014
From: UNILIN BEHEER B.V.
To: UNILIN BEHEER B.V.
Reel/Frame 033726/0301 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2006
From: MORIAU, STEFAN SIMON GUSTAAF; CAPPELLE, MARK GASTON MAURITS; THIERS, BERNARD PAUL JOSEPH
To: UNILIN BEHEER B.V., BESLOTEN VENNOOTSCHAP
Reel/Frame 017949/0996 →
Priority Claims (2)
BE 9600527 · Jun 11, 1996 · national
BE 9700344 · Apr 15, 1997 · national
Continuity (5)
Continuation 1141718900 · May 4, 2006
Continuation 1025618300 · Sep 27, 2002
Continuation 0947101400 · Dec 23, 1999
Continuation 0887204400 · Jun 10, 1997
Related Publication 20060254185A1 · Nov 16, 2006