Fine bubble airlift device
View Patent ↗The present invention relates to an aeration device for use in a liquid medium. The device includes a housing adapted to float within the medium such that a top portion thereof remains above a top surface of the medium. The housing has a bottom portion and an open side portion. The device further includes a hose affixed to the bottom portion of the housing substantially parallel to the surface of the liquid medium. The hose has a wall with a plurality of pores formed therein. The device further includes a gas-supplying pipe affixed to the hose and means for supplying a gas to the pipe such that the gas passes through the pipe and into the hose.
1. A device for the aeration and circulation of a liquid medium comprising:
a housing adapted to float within the liquid medium such that a top portion thereof remains above a top surface of the liquid medium, the housing having a substantially open bottom having a predetermined area, at least one open side portion having an area substantially corresponding to said predetermined area of said open bottom, said at least one open side portion extending substantially continuously from said substantially open bottom portion to said top portion adjacent to said top surface of the liquid medium, and a plurality of remaining closed side portions defining the remainder of said housing and extending substantially continuously from said substantially open bottom to said top portion, thereby defining a substantially open interior portion defined by said plurality of remaining closed side portions of said housing, whereby said liquid medium can be caused to flow into said substantially open bottom and directly out of said at least one open side portion of said housing to create a substantial circulation of said liquid medium;
a plurality of hose portions affixed to the bottom portion of the housing substantially parallel to the surface of the medium thus providing an array of hose portions substantially corresponding to said predetermined area of said substantially open bottom, said array of hose portions having a wall with a plurality of pores formed therein, the plurality of pores having an average diameter of between about 0.001 inches and about 0.004 inches and being spaced apart substantially evenly throughout a length of the hose;
a gas supply pipe affixed to said base; and
means for supplying a gas to said gas supply pipe.
2. The device of claim 1 , wherein the hose is formed from thermoset polymer particles distributed within a matrix of a thermoplastic binder material.
3. The device of claim 2 , wherein the thermoset polymer particles have a mesh size of between about 10 and 200.
4. The device of claim 1 , wherein the wall of the hose has a substantially uniform porosity throughout a thickness of the wall.
5. The device of claim 4 , wherein the porosity of the wall has a uniformity of at least 90%.
6. The device of claim 2 , wherein the thermoset polymer particles comprise a rubber.
7. The device of claim 6 , wherein the rubber is cured crumb rubber.
8. The device of claim 2 , wherein the thermoplastic binder material is polyethylene.
9. The device of claim 8 , wherein the polyethylene is linear low density polyethylene.
10. The device of claim 2 , wherein the hose comprises about 80% by weight the thermoset polymer material and about 20% by weight the thermoplastic binder material.
11. The device of claim 2 , wherein the hose includes an air impermeable portion extending in a longitudinal direction along a length thereof.
12. The device of claim 11 , wherein the air impermeable portion is in the form of a stripe having a width between 0.10 inches and 1 inches.
13. The device of claim 12 , wherein the stripe is formed by cold extrusion of PVC onto the hose.
14. The device of claim 2 , further including a hose support member disposed within the hose and extending at least the entire length thereof, the hose support member being somewhat rigid so as to prevent sagging of the hose.
15. The device of claim 1 , wherein the plurality of hose portions is distributed substantially evenly along the bottom portion of the housing.
16. The device of claim 15 , wherein the distance from a center of one of the plurality of hose portions to an adjacent one of the plurality of hose portions is about 2 inches.
17. The device of claim 1 , wherein the gas supply pipe forms a rectangle having a first side and a second side, each of the plurality of hose portions being affixed at a first end thereof to the first side of the rectangle and at a second end thereof to the second side of the rectangle such that the gas can flow into the hose from the pipe at both the first end and the second end of the plurality of hose portions.
18. The device of claim 1 , wherein the means for supplying gas to the pipe comprises a blower, the blower being mounted on the housing and located outside of the liquid medium.
19. The device of claim 18 , wherein the blower is connected to the pipe by a flexible hose, having a first end and a second end, the first end being affixed to an outlet portion of the blower and the second end being affixed to an inlet portion of the pipe.
20. The device of claim 1 , wherein the housing has a width defined by the open side thereof and a length defined by a side perpendicular to the open side of the housing, the length of the housing being between about 4 feet and about 16 feet and the width of the housing being about 4 feet.
21. The device of claim 1 , wherein the housing has a depth such that the pipe is spaced below the surface of the liquid medium at a distance of about 4 feet.
22. The device of claim 1 further including pontoon means for adapting the housing to float within the liquid medium.
23. A device for the aeration and circulation of a liquid medium comprising:
a housing adapted to float within the liquid medium such that a top portion thereof remains above a top surface of the liquid medium, the housing having an open bottom portion, at least one open side portion extending substantially continuously from said open bottom portion to said top portion thereof adjacent to the top surface of the liquid medium, and a plurality of remaining closed side portions comprising the remainder of said housing and extending substantially continuously from said open bottom portion to said top portion thereof, whereby said liquid medium can be caused to flow in a current into said open bottom portion and directly out of said at least one open side portion of said device to create a substantial circulation of said liquid medium therein;
a pipe affixed to the housing near the open bottom portion thereof, and forming a rectangle having a first side and a second side;
a plurality of hose portions each including a first end and a second end, the first end of the plurality of hose portions being affixed to the first side of the rectangle and the second ends of the plurality of hose portions being affixed to the second side of the rectangle such that a gas can flow into the plurality of hose portions from the pipe at the first end and the second end of the plurality of hose portions, each of the plurality of hose portions further having a wall with a plurality of pores formed therein, the plurality of pores having an average diameter of between about 0.001 inches and about 0.004 inches and being spaced apart substantially evenly throughout a length of the hose, wherein each of the plurality of hoses is formed from thermoset polymer particles distributed within a matrix of a thermoplastic binder material; and
means for supplying a gas to the pipe.