IP Library Granted Patent US 7,351,473
Granted Patent B2
US 7,351,473 · App. 11/484,652 · Granted Apr 1, 2008

Sized glass yarns, sizing composition and composites comprising said yarns

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Quick Facts
Patent No.
US 7,351,473
App. No.
11/484,652
Granted
Apr 1, 2008
Kind
B2
Abstract

The invention relates to glass strands coated with an essentially aqueous sizing composition which comprises the combination of at least one bissilane (A) of formula in which: R 1 , R 2 , R 3 , R 4 , R 5 and R 6 , which are identical or different, represent a C 1 -C 6 , preferably C 1 -C 3 , alkyl radical, Z represents a C 1 -C 6 hydrocarbonaceous chain which can comprise one or more N, O and/or S heteroatoms, and of at least one unsaturated monosilane (B) chosen from vinylsilanes and (meth)acrylosilanes. The glass strands obtained exhibit an improved ability to be cut which renders them capable of being used to reinforce polymers, in particular by moulding by simultaneous spraying.

Claims (57)

1. A glass strand coated with a sizing composition, wherein the composition comprises the combination of:

at least one bissilane (A) of formula

in which

R 1 , R 2 , R 3 , R 4 , R 5 and R 6 , which are identical or different, represent a C 1 -C 6 alkyl radical; and

Z represents a C 1 -C 16 hydrocarbonaceous chain comprising one or more N, O and/or S heteroatoms, Z not comprising exclusively O; and

at least one unsaturated monosilane (B) selected from (meth)acrylamidoalkyltrialkoxysilanes.

2. The glass strand according to claim 1 , wherein bissilane (A) has the formula

in which

A, B and C, which are identical or different, represent a C 1 -C 16 hydrocarbonaceous chain, the sum of the carbon atoms of A, B and C being less than or equal to 16,

n is equal to 0, 1, 2 or 3,

R 7 and R 8 , which are identical or different, represent H or a methyl or ethyl radical.

3. The glass strand according to claim 2 , wherein:

R 1 , R 2 , R 3 , R 4 , R 5 and R 6 are identical and represent a methyl or ethyl radical,

A and C, which are identical or different, represent a methylene, ethylene or propylene radical,

B represents an ethylene radical,

n is equal to 0 or 1,

R 7 and R 8 represent a hydrogen atom.

4. The glass strand according to claim 3 , wherein:

R 1 , R 2 , R 3 , R 4 , R 5 and R 6 , are identical and represent a methyl radical,

A and C represent a propylene radical,

n is equal to 0,

R 7 and R 8 represent a hydrogen atom.

5. The glass strand according to claim 1 , wherein the bissilane (A)/monosilane (B) ratio by weight is between 0.1 and 6.

6. The glass strand according to claim 1 , wherein the sizing composition further comprises at least one adhesion agent.

7. The glass strand according to claim 1 , wherein the sizing composition further comprises at least one lubricating agent.

8. The glass strand according to claim 1 , wherein the glass strand comprises filaments having a diameter varying from 9 to 24 μm.

9. The glass strand according to claim 1 , having a count of between 40 and 70 tex.

10. The glass strand according to claim 1 , having a loss on ignition of less than 1.5%.

11. A sizing compositions, comprising:

at least one bissilane (A) of formula;

at least one monosilane (B);

at least one adhesion agent;

at least one lubricating agent; and

water;

wherein:

R 1 , R 2 , R 3 , R 4 , R 5 and R 6 , which are identical or different, represent a C 1 -C 6 alkyl radical;

Z represents a C 1 -C 6 hydrocarbonaceous chain comprising one or more N, O and/or S heteroatoms, Z not comprising exclusively O; and

the at least one monosilane (B) is selected from (meth)acrylamidoalkyltrialkoxy silanes.

12. The sizing composition according to claim 11 , comprising:

0.05 to 0.4% by weight of bissilane (A),

0.05 to 0.4% by weight of monosilane (B),

3.9 to 6.8% by weight of adhesion agent,

0.01 to 0.4% by weight of lubricating agent,

and at least 90% of water.

13. The sizing composition according to claim 11 , having a solids content of between 2 and 10% by weight.

14. A composite comprising at least one thermosetting polymer material and glass reinforcing strands, wherein all or part of the strands comprise strands according to claim 1 .

15. The composite according to claim 14 , having 20 to 40% by weight of glass.

16. The composite according to claim 14 , wherein the thermosetting polymer material comprises a polyester and/or an epoxy.

17. A glass strand coated with a sizing composition, wherein the composition comprises a combination of:

at least one bissilane (A) of formula

in which

R 1 , R 2 , R 3 , R 4 , R 5 and R 6 , which are identical or different, represent a C 1 -C 3 alkyl radical; and

Z represents a C 1 -C 16 hydrocarbonaceous chain comprising one or more N, O and/or S heteroatoms, Z not comprising exclusively O; and

at least one unsaturated monosilane (B) selected from (meth)acrylamidoalkyltrialkoxysilanes.

18. The glass strand according to claim 1 , wherein the bissilane (A)/monosilane (B) ratio by weight is between 0.3 and 3.

19. The glass strand according to claim 1 , having a loss on ignition of between 0.9 and 1.3%.

20. The sizing composition according to claim 11 having a solids content of between 4 and 8% by weight.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2008
From: SAINT-GOBAIN VETROTEX FRANCE
To: OCV INTELLECTUAL CAPITAL, LLC
Reel/Frame 020505/0724 →