IP Library Granted Patent US 7,690,282
Granted Patent B2
US 7,690,282 · App. 11/491,407 · Granted Apr 6, 2010

Screw-retaining screwdriver

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Quick Facts
Patent No.
US 7,690,282
App. No.
11/491,407
Granted
Apr 6, 2010
Kind
B2
Abstract

A screwdriver having a retention mechanism for temporarily holding a screw in place on its tip while the screw is being positioned, rotated or removed. More particularly, a screwdriver with a cruciform head used in the installation and removal of bone screws during maxillofacial surgery.

Claims (40)

1. A tool for rotating and retaining a screw comprising:

a shaft having a longitudinal axis, a proximal end, and a distal end;

a tip connected to the proximal end of the shaft having at least a first blade and a second blade, wherein each blade defines a plane, the plane of the first blade and the plane of the second blade are perpendicular to the longitudinal axis of the shaft, on opposing sides of the longitudinal axis, and are parallel to each other and offset with respect to the longitudinal axis in a direction perpendicular to their plane for collectively engaging a non-offset portion of the screw to create an interference fit between the tip and the screw, wherein (i) at least one blade has a two stage taper, and (ii) the narrowest point of the taper is at the proximal end of the tool allowing the effective thickness of the blade to increase as it is inserted into the screw to thereby create a better fit between the screw and the blade.

2. The tool of claim 1 , wherein the tool further comprises a third blade and a fourth blade connected to the proximal end of the shaft, and which are substantially coplanar, and perpendicular to the first and second blade to substantially form a cruciform.

3. The tool of claim 1 , wherein the tool further comprises a nub extending beyond the proximal end of the tip along the longitudinal axis of the tool.

4. The tool of claim 1 , wherein the tool further comprises a handle operatively connected to the distal end of the shaft.

5. The tool of claim 1 , wherein the head of the tip has a substantially cruciform cross-section.

6. The tool of claim 1 , wherein the distal end of the shaft is connected to a coupling section.

7. The tool of claim 1 , wherein at least a portion of the tip has a spherical radius.

8. The tool of claim 1 , wherein the offset between the first blade and second blade is between 0.2 mm and 0.02 mm.

9. The tool of claim 1 , wherein the two-stage taper comprises a first taper that causes the at least one blade to increase in thickness at a first rate in a direction from the proximal end toward the distal end, and a second taper that causes the at least one blade to increase in thickness at a second rate in a direction from the proximal end toward the distal end, and the second rate is different than the first rate.

10. The tool of claim 9 , wherein the second taper is disposed distal of the first taper, and the second rate is greater than the first rate.

11. The tool of claim 9 , wherein the first taper defines a first acute angle with respect to the longitudinal axis, the second taper defines a second acute angle with respect to the longitudinal axis, and the first and second angles are different.

12. The tool of claim 11 , wherein the second angle is greater than the first angle.

13. The tool of claim 12 , wherein the second taper is disposed distal of the first stage taper.

14. The tool of claim 13 , wherein the second stage taper is connected to the first stage taper.

15. A tool for rotating and retaining a screw comprising:

a shaft having a longitudinal axis, a proximal end, and a distal end;

a tip connected to the proximal end of the shaft having at least a first blade and a second blade that are fixed from movement relative to each other, and define respective planes, wherein the plane of the first blade and the plane of the second blade are perpendicular to the longitudinal axis of the shaft, on opposing sides of the longitudinal axis, and are parallel to each other and offset in a direction perpendicular to their plane for collectively engaging a non-offset portion of the screw to create an interference fit between the tip and the screw, wherein at least a portion of the tip has a spherical radius.

16. The tool of claim 15 , wherein the tool further comprises a third blade and a fourth blade connected to the proximal end of the shaft, and which are substantially coplanar, and perpendicular to the first and second blade to substantially form a cruciform.

17. The tool of claim 15 , wherein the tool further comprises a nub extending beyond the proximal end of the tip along the longitudinal axis of the tool.

18. The tool of claim 15 , wherein the tool further comprises a handle operatively connected to the distal end of the shaft.

19. The tool of claim 15 , wherein at least one blade has a taper, and wherein the narrowest point of the taper is at the proximal end of the tool.

20. The tool of claim 15 , wherein the head of the tip has a substantially cruciform cross-section.

21. The tool of claim 15 , wherein the distal end of the shaft is connected to a coupling section.

22. The tool of claim 15 , wherein at least one of the blades has a first taper that defines a first acute angle with respect to the longitudinal axis, and a second taper that defines a second acute angle with respect to the longitudinal axis, and the first and second angles are different.

23. The tool of claim 22 , wherein the second angle is greater than the first angle.

24. The surgical tool of claim 23 , wherein the second taper is disposed distal of the first stage taper.

25. The tool of claim 24 , wherein the second stage taper is connected to the first stage taper.

26. A surgical tool for rotating and retaining a screw in a bone, the surgical tool comprising:

a surgical shaft having a longitudinal axis, a proximal end, and a distal end;

a surgical tip connected to the proximal end of the shaft having a first blade and a second blade and no other blades, wherein each blade defines a plane, the plane of the first blade and the plane of the second blade are perpendicular to the longitudinal axis of the shaft, on opposing sides of the longitudinal axis, are parallel to each other and offset in a direction perpendicular to their plane for collectively engaging a non-offset portion of the screw to create an interference fit between the tip and the screw, each of the first and second blade defines opposing edges that extend parallel to their respective plane, no portion of the first blade extends perpendicular with respect to the plane of the first blade, and no portion of the second blade extends in a direction perpendicular to the plane of the second blade.

27. The surgical tool of claim 26 , wherein at least a portion of the tip has a spherical radius.

28. The surgical tool of claim 26 , wherein the tip is a flat-head tip.

29. The surgical tool of claim 26 , wherein at least one of the blades has a first taper that defines a first acute angle with respect to the longitudinal axis, and a second taper that defines a second acute angle with respect to the longitudinal axis, such that the first and second angles are different.

30. The surgical tool of claim 29 , wherein the second angle is greater than the first angle.

31. The surgical tool of claim 30 , wherein the second stage taper is disposed distal of the first stage taper.

32. The surgical tool of claim 31 , wherein the second stage taper is connected to the first stage taper.

33. The surgical tool of claim 26 , wherein at least one of the blades has a thickness that increases at a first rate and a second different rate in a direction from the proximal end towards the distal end.

34. The surgical tool of claim 33 , wherein the second rate is higher than the first rate, and the thickness increases at the second rate at a location distal of a location where the thickness increases at the first rate.

Assignments (3)
CHANGE OF NAME Recorded Feb 6, 2009
From: SYNTHES (U.S.A.)
To: SYNTHES USA, LLC
Reel/Frame 022214/0552 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2008
From: SYNTHES (U.S.A.)
To: SYNTHES GMBH
Reel/Frame 020366/0475 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 2, 2007
From: GRIFFITHS, BRYAN
To: SYNTHES (U.S.A.)
Reel/Frame 019638/0541 →