IP Library Granted Patent US 7,495,716
Granted Patent B2
US 7,495,716 · App. 11/502,630 · Granted Feb 24, 2009

Flat panel display and method of manufacturing the same

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Quick Facts
Patent No.
US 7,495,716
App. No.
11/502,630
Granted
Feb 24, 2009
Kind
B2
Abstract

A flat panel display includes a substrate having a pixel region and a non-pixel region, the substrate having a transistor in the pixel region and a pad in the non-pixel region, a first planarizing layer in the pixel region covering the transistor and including a via hole exposing a portion of the transistor, and a second planarizing layer in the non-pixel region and having a pad contact hole opening the pad, the second planarizing layer being thinner than the first planarizing layer.

Claims (32)

1. A flat panel display, comprising:

a substrate including a pixel region and a non-pixel region, the substrate having a transistor in the pixel region and a pad in the non-pixel region;

a first planarizing layer disposed in the pixel region covering the transistor and including a via hole exposing a portion of the transistor; and

a second planarizing layer in the non-pixel region and having a pad contact hole opening the pad,

the second planarizing layer being thinner than the first planarizing layer.

2. The flat panel display as claimed in claim 1 , wherein the second planarizing layer covers whole sides and an upper portion of the edge of the pad.

3. The flat panel display as claimed in claim 2 , wherein the second planarizing layer exposes a space between adjacent pads.

4. The flat panel display as claimed in claim 1 , wherein the second planarizing layer covers both sides and an upper portion of the edge of the pad.

5. The flat panel display as claimed in claim 4 , wherein the second planarizing layer exposes a space between adjacent pads.

6. The flat panel display as claimed in claim 1 , wherein the first and second planarizing layers are made of a same material.

7. The flat panel display as claimed in claim 6 , wherein the first and second planarizing layers are discontinuous.

8. The flat panel display as claimed in claim 1 , further comprising a light emitting element formed on the pixel region and connected to the transistor through the via hole.

9. The flat panel display as claimed in claim 8 , wherein the light emitting element comprises a first electrode, an organic light emitting layer and a second electrode stacked in that order.

10. The flat panel display as claimed in claim 1 , wherein the pad contacts conductive balls and a thickness of the second planarizing layer on the pad is smaller than a diameter of the conductive ball.

11. A method of manufacturing a flat panel display, comprising:

providing a substrate including a pixel region and a non-pixel region, the substrate having a transistor in the pixel region and a pad in the non-pixel region;

forming a planarizing layer on the pixel and non-pixel regions; and

patterning the planarizing layer to form a first planarizing layer in the pixel region and a second planarizing layer in the non-pixel region, the first planarizing layer having a via hole exposing a portion of the transistor, the second planarizing layer having a pad contact hole opening the pad and being thinner than the first planarizing layer.

12. The method as claimed in claim 11 , wherein the second planarizing layer covers whole sides and an upper portion of the edge of the pad.

13. The method as claimed in claim 12 , wherein the second planarizing layer exposes a space between adjacent pads.

14. The method as claimed in claim 11 , wherein the second planarizing layer covers both sides and an upper portion of the edge of the pad.

15. The method as claimed in claim 14 , wherein the second planarizing layer exposes a space between adjacent pads.

16. The method as claimed in claim 11 , wherein the planarizing layer is made of a photosensitive organic material.

17. The method as claimed in claim 16 , wherein the patterning of the planarizing layer comprises:

exposing the planarizing layer using a halftone photo mask as a photo mask; and

developing the exposed planarizing layer.

18. The method as claimed in claim 16 , wherein the patterning of the planarizing layer comprises:

exposing the planarizing layer using a first photo mask;

re-exposing the exposed planarizing layer using a second photo mask having different transmission regions from the first photo mask; and

developing the re-exposed planarizing layer.

19. The method as claimed in claim 11 , further comprising forming a light emitting element on the first planarizing layer, the light emitting element electrically connecting with the transistor through the via hole.

20. The method as claimed in claim 11 , wherein forming the light emitting element comprises stacking first electrode, an organic light emitting layer and a second electrode in that order on the first planarizing layer.

Assignments (3)
MERGER Recorded Oct 16, 2012
From: SAMSUNG MOBILE DISPLAY CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 029227/0419 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2008
From: SAMSUNG SDI CO., LTD.
To: SAMSUNG MOBILE DISPLAY CO., LTD.
Reel/Frame 021998/0771 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2006
From: KANG, TAE-WOOK; JUNG, CHANG-YONG
To: SAMSUNG SDI CO., LTD.
Reel/Frame 018460/0887 →