Method for fabricating a semiconductor device
View Patent ↗A process for fabricating a power semiconductor device is disclosed.
1. A method of fabricating a power semiconductor device, comprising:
covering a surface of a semiconductor body with a mask body;
removing portions of said mask body to define openings extending to said semiconductor body;
removing a portion of said semiconductor body from bottoms of said openings in said mask body to define a plurality of gate trenches and a termination trench disposed around said gate trenches, said trenches being spaced from one another by mesas;
removing said mask body;
oxidizing the sidewalls of said gate trenches;
depositing gate electrode material;
etching back said gate electrode material to leave gate electrodes in said trenches;
implanting channel dopants adjacent said gate trenches after said gate trenches are defined;
forming a source mask;
implanting source dopants through said source mask;
activating said source dopants and said channel dopants to form a base region and source regions;
depositing a low density oxide over said semiconductor body;
depositing a contact mask;
etching said low density oxide through said contact mask;
depositing a metal layer atop said semiconductor body;
forming a front metal mask atop said metal layer; and
etching said metal layer to form at least a source contact, and a gate runner.
2. The method of claim 1 , further comprising,
forming an oxidation retardant body on at least the sidewalls of said gate trenches and at least a sidewall of said termination trench;
growing a thick oxide at the bottom of said gate trenches and said termination trench.
3. The method of claim 2 , further comprising,
removing said oxidation retardant bodies prior to oxidizing said sidewalls of said gate trenches;
oxidizing said mesas;
depositing gate electrode material over said mesas;
etching away gate electrode material from said mesas; and
etching away oxide from said mesas, prior to source implantation.
4. The method of claim 1 , wherein said semiconductor body is epitaxially grown silicon.
5. The method of claim 1 , wherein said mask body is a hard mask comprising of silicon nitride.
6. The method of claim 2 , wherein said oxidation retardant bodies are comprised of silicon nitride.
7. The method of claim 1 , wherein said low density oxide is comprised of TEOS.
8. The method of claim 1 , wherein said gate material is comprised of polysilicon.
9. The method of claim 1 , further comprising defining an EQR opening in said mask body, and removing portions of said semiconductor body to define an EQR around said termination trench.
10. The method of claim 1 , wherein said power semiconductor device is a MOSFET.
11. The method of claim 1 , wherein said semiconductor body is disposed on a semiconductor substrate and further comprising forming a back metal layer over said substrate.