Granted Patent B2

US 7,368,584 · App. 11/505,221 · Granted May 6, 2008

Abstract

Claims (47)

1. A mercaptofunctional silane composition comprising at least one organofunctional silane selected from the group consisting of:

(i) mercaptosilane possessing at least one hydroxyalkoxysilyl group and/or a cyclic dialkoxysilyl group,

(ii) hydrocarbylsilane or heterocarbylsilane possessing at least one hydroxyalkoxysilyl group and/or a cyclic dialkoxysilyl group,

(iii) mercaptosilane dimer in which the silicon atoms of the mercaptosilane units are bonded to each other through a bridging dialkoxy group, each silane unit optionally possessing at least one hydroxyalkoxysilyl group and/or a cyclic dialkoxysilyl group,

(iv) hydrocarbylsilane and/or heterocarbylsilane dimer in which the silicon atoms of the hydrocarbylsilane and/or heterocarbylsilane units are bonded to each other through a bridging dialkoxy group, each silane unit optionally possessing at least one hydroxyalkoxysilyl group and/or a cyclic dialkoxysilyl group,

(v) silane dimer possessing a mercaptosilane unit, the silicon atom of which is bonded to the silicon atom of a hydrocarbylsilane or heterocarbylsilane unit through a bridging dialkoxy group, each silane unit optionally possessing at least one hydroxyalkoxysilyl group and/or a cyclic dialkoxysilyl group,

(vi) mercaptosilane oligomer in which the silicon atoms of adjacent mercaptosilane units are bonded to each other through a bridging dialkoxy group, the terminal mercaptosilane units possessing at least one hydroxyalkoxysilyl group and/or a cyclic dialkoxysilyl group,

(vii) hydrocarbylsilane and/or heterocarbylsilane oligomer in which the silicon atoms of adjacent hydrocarbylsilane or heterocarbylsilane units are bonded to each other through a bridging dialkoxy group, the terminal hydrocarbylsilane and/or heterocarbylsilane units possessing at least one hydroxyalkoxysilyl group and/or a cyclic dialkoxysilyl group, and

(viii) silane oligomer possessing at least one mercaptosilane unit and at least one hydrocarbylsilane or heterocarbylsilane unit, the silicon atoms of adjacent silane units being bonded to each other through a bridging dialkoxy group, the terminal silane units possessing at least one hydroxyalkoxysilyl group and/or a cyclic dialkoxysilyl group, with the provisos that,

where the composition contains one or more of (i), (iii) and (vi), the composition additionally contains one or more of (ii), (iv), (v), (vii) and (viii), and where the composition contains one or more of (ii), (iv) and (vii), the composition additionally contains one or more of (i), (iii), (v), (vi) and (viii).

2. The mercaptofunctional silane composition of claim 1 comprising at least one mixture selected from the group consisting of (i) and one or more of (ii), (iv), (v), (vii) and (viii); (ii) and one or more of (iii), (v), (vi) and (viii); (iii) and one or more of (v), (vii) and (viii); (iv) and one or more of (v), (vi) and (viii); (v) and either or both of (vi) and (vii); (vi) and either or both of (vii) and (viii); and, (vii) and (viii).

3. The mercaptofunctional silane composition of claim 1 wherein (i) possesses one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; (ii) possesses one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; each silane unit of (iii) independently possesses one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; each silane unit of (iv) independently possesses one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; each silane unit of (v) independently possesses one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; (vi) possesses from 3 to about 20 mercaptosilane units, the terminal mercaptosilane units independently possessing one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; (vii) possesses from 3 to about 20 hydrocarbylsilane and/or heterocarbylsilane units, the terminal hydrocarbylsilane or heterocarbylsilane units independently possessing one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; and, (viii) possesses from 3 to about 40 silane units of which from 1 to about 20 are mercaptosilane units and from 1 to about 20 are hydrocarbylsilane and/or heterocarbylsilane units, the terminal silane units independently possessing one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group.

4. The mercaptofunctional silane composition of claim 2 wherein (i) possesses one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; (ii) possesses one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; each silane unit of (iii) independently possesses one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; each silane unit of (iv) independently possesses one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; each silane unit of (v) independently possesses one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; (vi) possesses from 3 to about 10 mercaptosilane units, the terminal mercaptosilane units independently possessing one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; (vii) possesses from 3 to about 10 hydrocarbylsilane and/or heterocarbylsilane units, the terminal hydrocarbylsilane or heterocarbylsilane units independently possessing one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group; and, (viii) possesses from 3 to about 20 silane units of which from 1 to about 10 are mercaptosilane units and from 1 to about 10 are hydrocarbylsilane and/or heterocarbylsilane units, the terminal silane units independently possessing one or two hydroxyalkoxysilyl groups and/or a cyclic dialkoxysilyl group.

5. The mercaptofunctional silane composition of claim 2 wherein in each mixture, the ratio of mercaptan to hydrocarbyl group and/or heterocarbyl group ranges from about 20:1 to about 0.05:1.

6. A mercaptofunctional and cyclic and/or bridging dialkoxy silane composition comprising at least one mercaptofunctional silane having a chemical structure selected from the group consisting of:

[G 1 —(SiX α u Z β v Z θ w ) s ] m [(HS) r —G 2 —(SiX α u Z β v Z θ w ) s ] n   (10)

and

[[G 3 —(YG 2 ) k Y] j G 2 —(SiX α u Z β v Z θ w ) s ] m [(HS) r —G 2 —(SiX α u Z β v Z θ w ) s ] n   (11)

wherein:

each occurrence of Y is independently selected from a polyvalent species (—Q) a [C(═E)] b (A—) c , wherein the atom (E) is attached to an unsaturated carbon atom;

each occurrence of G 1 is independently selected from the group consisting of monovalent and polyvalent groups derived by substitution of alkyl, alkenyl, aryl, or aralkyl wherein G 1 can have from 1 to about 30 carbon atoms;

each occurrence of G 2 is independently selected from the group consisting of divalent or polyvalent group derived by substitution of alkyl, alkenyl, aryl, or aralkyl wherein G 2 can have from 1 to 30 carbon atoms;

each occurrence of G 3 is independently selected from the group consisting of monovalent and polyvalent groups derived by substitution of alkyl, alkenyl, aryl, or aralkyl wherein G 3 can have from 1 to about 30 carbon atoms, with the proviso that if G 3 is monovalent, G 3 can be hydrogen;

each occurrence of X α is independently selected from the group consisting of —Cl, —Br, RO—, RC(═O)O—, R 2 C═NO—, R 2 NO—, R 2 N—, —R, (HO) d−1 G 4 O—, HO(CR 0 2 ) f O—, HO(CR 0 2 CR 0 2 O) e — wherein each R is independently selected from the group consisting of hydrogen, straight, cyclic or branched alkyl that can or can not contain unsaturation, alkenyl groups, aryl groups, and aralkyl groups, wherein each R, other than hydrogen, contains from 1 to 18 carbon atoms, G 4 is independently a substituted hydrocarbon group from about 2 to about 15 carbon atoms or a substituted heterocarbon groups from about 4 to about 15 carbon atoms and contains one or more etheric oxygen atoms, R 0 is independently given by one of the members listed for R, f is 2 to about 15 and e is 2 to about 7;

each occurrence of Q is independently selected from the group consisting of oxygen, sulfur, and (—NR—) and with the proviso that when Q is sulfur, b is 0;

each occurrence of A is independently selected from the group consisting of oxygen, sulfur, and (—NR—) and with the proviso that when A is sulfur, b is 0;

each occurrence of E is independently selected from the group consisting of oxygen, sulfur, and (—NR—);

each occurrence of Z β , which forms a bridging structure between two silicon atoms, is independently selected from the group consisting of, [—OG 4 (OH) d−2 O—] 0.5 , [—O(CR 0 2 CR 0 2 O) e —] 0.5 and [—O(R 0 CR 0 ) f O—] 0.5 , wherein each occurrence of R 0 is independently given by one of the members listed above for R; and each occurrence of G 4 is independently selected form the group consisting of a substituted hydrocarbon group from 2 to 15 carbon atoms or a substituted hetercarbon from 4 to 15 carbon atoms and contain one or more etheric oxygen atoms;

each occurrence of Z θ , which forms a cyclic structure with a silicon atom, is independently given by —OG 4 (OH) d−2 O—, —O(CR 0 2 CR 0 2 O) e — and —O(R 0 CR 0 ) f O— wherein each occurrence of R 0 is independently given by one of the members listed above for R;

each occurrence of the subscripts, a, b, c, d, e, f, j, k, m, n, r, s, u, v, and w are integers independently given by a is 0 or 1; b is 0 or 1; c is 0 or 1; d is from about 2 to about 8; e is from about 2 to about 7; f is from about 2 to about 15; j is 1 to about 3; k is 0 to about 15; m is from about 1 to about 20; n is from about 1 to about 20; r is from 1 to about 3; and s is from 1 to about 3; u is 0 to 3; v is 0 to 3; w is 0 to about 1 with the proviso that u+v+2w=3; and with the proviso that the each of the above structures (10) and/or (11) contains at least one hydrolysable group, Z β or Z θ .

7. The mercaptofunctional silane composition of claim 6 wherein Y is selected from the group consisting of —C(═NR)—; —(C═O)—; (—NR)C(═O)—; —OC(═O)—; —OC(═S)—; —OC(═O)O—; —C(═S)—; —C(═O)O—; (—NR)C(═O)(NR—); (—NR)C(═NR)(NR—); —O—; —S—; —SS—; and —NR—.

8. The mercaptofunctional silane composition of claim 7 wherein Y is selected from the group consisting of —O—; —NR—; —C(═O)O—; —C(═O)NR— and (—NR)C(═O)(NR—).

9. The mercaptofunctional silane composition of claim 6 where in Formula (11) Y is —O— or —NR—, G 2 is a divalent or polyvalent group derived by substitution of C 1 -C 12 alkyl; G 3 is hydrogen or C 1 to C 12 straight chain alkyl; Z β is [—O(R 0 CR 0 ) f O—] 0.5 and Z θ is —O(R 0 CR 0 ) f O— wherein R 0 is hydrogen or methyl and f is 2 or 3, m and n are 1 to about 5, k is 1 to about 5, j is 1 and r is 1 to about 2.

10. The mercaptofunctional silane composition of claim 6 where in Formula (10) G 1 is a monovalent straight chain group derived from a C 3 -C 10 alkyl, and G 2 is a divalent or polyvalent group derived by substitution of a C 1 -C 10 alkyl, Z β is [—O(R 0 CR 0 ) f O—] 0.5 and Z θ is —O(R 0 CR 0 ) f O— wherein R 0 is hydrogen or methyl and f is 2 or 3, m and n are 1 to about 5 and r is 1 to about 2.

11. The mercaptofunctional silane composition of claim 6 wherein both the silanes of Formulae (10) and (11) are present.

12. The mercaptofunctional silane composition of claim 6 wherein each G 1 is independently CH 3 (CH 2 ) g — and g is from 1 to about 29; benzyl; 2-phenylethyl; cyclohexyl; any of the isomers of —CH 2 CH 2 -norbornane; —CH 2 CH 2 -cyclohexane; branched alkyl groups of from 1 to 30 carbon atoms; or any of the monoradicals obtainable from norbornane, cyclohexane, cyclopentane, tetrahydrodicyclopentadiene, or cyclododecene by loss of one hydrogen atom.

13. The mercaptofunctional silane composition of claim 12 wherein branched alkyl groups of from 1 to 30 carbon atoms are selected from the group consisting of CH 3 (CH 2 ) 4 CH(CH 2 CH 3 )CH 2 —, CH 3 CH 2 CH(CH 2 CH 3 )CH 2 —, CH 3 CH(CH 3 )CH 2 —, CH 3 CH 2 CH(CH 3 )CH 2 —, and CH 3 (CH 2 ) 4 CH(CH 3 )CH 2 —.

14. The mercaptofunctional silane composition of claim 6 wherein each G 2 is independently selected from the group consisting of diethylene cyclohexane; 1,2,4-triethylene cyclohexane; phenylene; any of the structures derivable from divinylbenzene; any of the structures derivable from dipropenylbenzene; any of the structures derivable from piperylene; any of the isomers of —CH 2 CH 2 -norbornyl-; any of the diradicals obtainable from tetrahydrodicyclopentadiene or cyclododecene by loss of two hydrogen atoms; any of the structures derivable from limonene; any of the monovinyl-containing structures derivable from trivinylcyclohexane; any of the monounsaturated structures derivable from myrcene containing a trisubstituted C═C; and any of the monounsaturated structures derivable from myrcene lacking a trisubstituted C═C; —(CH 2 ) g — wherein g is preferably an integer of from 1 to 30, which represent terminal straight-chain alkyls further substituted terminally at the other end, and their beta-substituted analogs; methyl substituted alkylene groups; any structure derivable from methallyl chloride; any of the structures derivable from butadiene; and, any of the diradicals obtainable from norbornane, cyclohexane, or cyclopentane, by loss of two hydrogen atoms.

15. The mercaptofunctional silane composition of claim 6 wherein each G 3 is independently hydrogen, CH 3 (CH 2 ) g —, wherein g is 1 to about 29; benzyl; 2-phenylethyl; cyclohexyl; any of the isomers of —CH 2 CH 2 -norborane; any of the isomers of —CH 2 CH 2 -cyclohexane; branched alkyl groups of 1 to 30 carbon atoms; or any of the monoradicals obtainable from norbornane, cyclohexane, cyclopentane, tetrahydrodicyclopentadiene, or cyclododecene by loss of one hydrogen atom.

16. The mercaptofunctional silane composition of claim 6 where in Formulae (10) and/or (11) the sum of the carbon atoms in the hydrocarbonyl and/or heterocarbyl groups for G 6 , G 2 and G 3 groups is from about 3 to about 18.

17. The mercaptofunctional silane composition of claim 16 wherein the sum of the carbon atoms in the hydrocarbonyl and/or heterocarbyl groups for G 1 , G 2 and G 3 groups is from about 6 to about 14.

18. The mercaptofunctional silane composition of claim 6 wherein G 1 is CH 3 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 — and G 2 is —CH 2 CH 2 CH 2 —, r is 1 and s is 1.

19. The mercaptofunctional silane composition of claim 6 wherein the v and w in Formulae (10) and (11) are such that the ratio v/w is between 0 and 1.

20. The mercaptofunctional silane composition of claim 6 wherein, u is from 1 to about 2 with the proviso that u+v+2w=3.

21. The mercaptofunctional silane composition of claim 6 that contains cyclic and/or bridging dialkoxysilyl groups, mercapto groups, and hydrocarbyl and/or heterocarbyl silane is selected from the group consisting of 3-{4-methyl-2-[2-(4-methyl-2-pentyl-[1,3,2]dioxasilolan-2-yloxy)-propoxy]-[1,3,2]dioxasilolan-2-yl}-propane-1-thiol; 3-{2-[2-(2-methyl-[1,3,2]dioxasilolan-2-yloxy)-ethoxy]-[1,3,2]dioxasilolan-2-yl}-propane-1-thiol; mixture of 3-[2-(3-mercapto-propyl)-[1,3,2]dioxasilinan-2-yloxy]-propan-1-ol and 3-(2-butyl-[1,3,2]dioxasilinan-2-yloxy)-propan-1-ol; 4-{2-[3-(2-butyl-[1,3,2]dioxasilinan-2-yloxy)-propoxy]-[1,3,2]dioxasilinan-2-yl}-butane-1-thiol; 4-[2-(3-{2-[3-(2-methoxy-ethoxy)-propyl]-[1,3,2]dioxasilinan-2-yloxy}-propoxy)-[1,3,2]dioxasilinan-2-yl]-butane-1-thiol; 4-[5-methyl-2-(2-methyl-3-{5-methyl-2-[3-(2-methylamino-ethylamino)-propyl]-[1,3,2]dioxasilinan-2-yloxy}-propoxy)-[1,3,2]dioxasilinan-2-yl]-butane-1-thiol; 2-acetylamino-N-[3-(2-{3-[2-(4-mercapto-butyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-5-methyl-[1,3,2]dioxasilinan-2-yl)-propyl]-acetamide; (2-{3-[3-(2-{3-[2-(4-mercapto-butyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-5-methyl-[1,3,2]dioxasilinan-2-yl)-propyl]-ureido}-ethyl)-urea; 4-acetoxy-butyric acid 3-(2-{3-[2-(4-mercapto-butyl)-5,5-dimethyl-[1,3,2]dioxasilinan-2-yloxy]-2,2-dimethyl-propoxy}-5,5-dimethyl-[1,3,2]dioxasilinan-2-yl)-propyl ester; carbonic acid 2-[3-(2-{3-[2-(4-mercapto-butyl)-5,5-dimethyl-[1,3,2]dioxasilinan-2-yloxy]-2,2-dimethyl-propoxy}-5,5-dimethyl-[1,3,2]dioxasilinan-2-yl)-propoxycarbonyloxy]-ethyl ester methyl ester; 4-{[3-(2-dodecyl-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yloxy)-1,1-dimethyl-butoxy]-dimethyl-silanyl}-butane-1-thiol; 4-{[3-(2-dodecyl-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yloxy)-1,1-dimethyl-butoxy]-diethoxy-silanyl}-butane-1-thiol; 4-[butyl-[3-(2-dodecyl-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yloxy)-1,1-dimethyl-butoxy]-(4-mercapto-butyl)-silanyloxy]-2-methyl-pentan-2-ol; 4-{(3-hydroxy-2-methyl-propoxy)-(4-mercapto-butyl)-[2-methyl-3-(5-methyl-2-octyl-[1,3,2]dioxasilinan-2-yloxy)-propoxy]-silanyl}-2-methyl-butan-1-ol; 3-{(3-hydroxy-2-methyl-propoxy)-(4-mercapto-butyl)-[2-methyl-3-(5-methyl-2-octyl-[1,3,2]dioxasilinan-2-yloxy)-propoxy]-silanyloxy}-2-methyl-propan-1-ol; 4-[(3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-hydroxy-2-methyl-propyl)-octyl-silanyloxy]-2-methyl-propoxy}-(4-mercapto-butyl)-silanyl]-2-methyl-butan-1-ol; 3-[(3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-hydroxy-2-methyl-propyl)-octyl-silanyloxy]-2-methyl-propoxy}-(4-mercapto-butyl)-silanyloxy]-2-methyl-propan-1-ol; 3-[{3-[(3-hydroxy-2-methyl-propoxy)-{4-[(3-hydroxy-2-methyl-propoxy)-methyl-octyl-silanyloxy]-3-methyl-butyl}-(3-mercapto-propyl)-silanyloxy]-2-methyl-propoxy}-(3-hydroxy-2-methyl-propyl)-octyl-silanyloxy]-2-methyl-propan-1-ol; 4-((3-hydroxy-2-methyl-propoxy)-{4-[(3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-hydroxy-2-methyl-propyl)-octyl-silanyloxy]-2-methyl-propoxy}-(3-mercapto-propyl)-silanyl]-2-methyl-butoxy}-octyl-silanyl)-2-methyl-butan-1-ol; 3-((3-hydroxy-2-methyl-propoxy)-{4-[(3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-hydroxy-2-methyl-propyl)-octyl-silanyloxy]-2-methyl-propoxy}-(3-mercapto-propyl)-silanyl]-2-methyl-butoxy}-octyl-silanyl)-2-methyl-propan-1-ol; 4-(benzyl-(3-hydroxy-2-methyl-propoxy)-{4-[(3-hydroxy-2-methyl-propoxy)-{3-[(3-hydroxy-2-methyl-propoxy)-(3-hydroxy-2-methyl-propyl)-phenethyl-silanyloxy]-2-methyl-propoxy}-(3-mercapto-propyl)-silanyl]-2-methyl-butoxy}-silanyl)-2-methyl-butan-1-ol; 4-[(3-hydroxy-2-methyl-propoxy)-(4-{(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-[2-methyl-3-(4-methyl-2-phenethyl-[1,2]oxasilolan-2-yloxy)-propoxy]-silanyl}-2-methyl-butoxy)-pent-4-enyl-silanyl]-2-methyl-butan-1-ol; 4-[(3-hydroxy-2-methyl-propoxy)-(4-{(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-[2-methyl-3-(4-methyl-2-phenethyl-[1,2]oxasilolan-2-yloxy)-propoxy]-silanyl}-2-methyl-butoxy)-(3-mercapto-propyl)-silanyl]-2-methyl-butan-1-ol; 4-[(3-hydroxy-2-methyl-propoxy)-(4-{(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-[2-methyl-3-(4-methyl-2-phenethyl-[1,2]oxasilolan-2-yloxy)-propoxy]-silanyl}-2-methyl-butoxy)-(3-mercapto-propyl)-silanyl]-2-methyl-butan-1-ol; 4-[(3-hydroxy-2-methyl-propoxy)-(4-{(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-[2-methyl-3-(4-methyl-2-octyl-oxasilolan-2-yloxy)-propoxy]-silanyl}-2-methyl-butoxy)-(3-mercapto-propyl)-silanyl]-2-methyl-butan-1-ol; and combinations thereof.

22. A mercaptofunctional silane composition of claim 1 having a reduced level of VOC.

23. A mercaptofunctional silane composition of claim 6 having a reduced level of VOC.

Assignments (25)