Automated particle collection off of fan blades into a liquid buffer
View Patent ↗Fan blades within a fan assembly are rotated in a first rotational direction, thereby generating airflow from above the fan blades downward past the fan blades. Airborne particles adhere to the surface of the fan blades as the air flows past. The fan direction is then reversed maintained at a relatively low rotational rate. A fluid is dispensed onto the hub of the fan blades. Due to the centripetal force of the spinning fan blades, the fluid is spread thin across the top surface of the fan blades and the liquid film washes the blade of the fan, removing particulates from the fan blade. The solution is pushed outward against the inner wall of the fan housing forming a fluid meniscus. The fan speed is increased to push the fluid meniscus into an annular reservoir. The collected fluid is then vacuumed and consolidated into the collection vessel.
1. A method of collecting airborne particles into a liquid solution, the method comprising:
a. rotating fan blades in a first rotational direction, thereby generating airflow past the fan blades in a first direction, wherein the airflow includes particles to be collected;
b. collecting the particles on the fan blades while rotating the fan blades in the first rotational direction;
c. rotating the fan blades in a second rotational direction at a first speed, thereby generating airflow past the fan blades in a second direction;
d. dispensing a fluid onto the fan blades while rotating the fan blades at the first speed, wherein the fluid and the particles are centripetally forced to the edge of the fan blades; and
e. rotating the fan blades in the second rotational direction at a second speed, thereby forcing the fluid and the particles into a fluid collector.
2. The method of claim 1 further comprising forming a fluid meniscus of the fluid and particles forced to the edge of the fan blades, wherein the fluid meniscus is formed between the edge of the fan blades and an inner wall of a fan housing.
3. The method of claim 2 wherein the fluid meniscus is formed by a surface tension of the fluid and the airflow moving in the second direction.
4. The method of claim 3 wherein the second direction is perpendicular to the fan blades.
5. The method of claim 1 further comprising generating a trigger signal, wherein the trigger signal initiates rotating the fan blades in the first rotational direction.
6. The method of claim 1 further comprising:
a. coupling one or more drain lines to the fluid collector; and
b. applying a vacuum to the one or more drain lines to draw the fluid from the fluid collector into a collection vessel.
7. The method of claim 6 further comprising blowing air across the fluid collector to force residual fluid toward the one or more drain line.
8. The method of claim 1 wherein rotating the fan blades at the first speed, dispensing the fluid onto the fan blades, and rotating the fan blades at the second speed comprises a single pass, and the method further comprises performing multiple passes.
9. The method of claim 1 further comprising rotating the fan blades in the second rotational direction at a third speed, thereby spreading the fluid across the fan blades, wherein the third speed is slower than the first speed and the second speed.
10. An apparatus to collect airborne particles into a liquid solution, the apparatus comprising:
a. a fan assembly including a fan motor coupled to one or more fan blades, wherein the fan motor and the one or more fan blades are configured to rotate in a first rotational direction thereby generating airflow past the fan blades in a first direction that is perpendicular to a plane of rotation of the one or more fan blades, wherein the airflow includes particles that adhere to the fan blades, and to rotate in a second rotational direction thereby generating airflow past the fan blades in a second direction that is opposite the first direction, further wherein the fan assembly further comprises a fan housing including an upper rim, the upper rim is positioned proximate to an outer edge of the one or more fan blades;
b. a fluid dispensing tube configured to dispense fluid onto a hub of the fan blades while the fan motor is rotating in the second rotational direction, thereby forcing the fluid and the particles to an outer edge of the fan blades; and
c. a fluid collector coupled to the upper rim of the fan assembly to collect the fluid and particles forced from the fan blades.
11. The apparatus of claim 10 wherein the fluid collector includes one or more holes, each hole coupled to a drain line, and the apparatus further comprises a collection vessel coupled to the drain lines.
12. The apparatus of claim 11 further comprising a vacuum coupled to the collection vessel to apply vacuum to the drain lines.
13. The apparatus of claim 10 further comprising an air nozzle configured to direct air across the fluid collector to force residual fluid toward the one or more holes.
14. The apparatus of claim 10 wherein the fluid dispensing tube is positioned to dispense fluid onto a hub of the fan blades.
15. The apparatus of claim 10 wherein the fan motor is configured to operate at a first speed, a second speed, and a third speed in the second rotational direction, wherein the third speed is faster than the second speed, and the second speed is faster than the first speed.
16. The apparatus of claim 15 wherein the fan motor is configured to operate at the first speed while dispensing fluid onto the fan blades, to operate at the second speed to force the fluid and the particles to the outer edge of the fan blades, and to operate at the third speed to force the fluid and particles into the fluid collector.
17. The apparatus of claim 10 wherein the fan motor is configured to operate at a first speed and a second speed in the second rotational direction, wherein the second speed is faster than the first speed.
18. The apparatus of claim 17 wherein the fan motor is configured to operate at the first speed while dispensing fluid onto the fan blades and to force the fluid and the particles to the outer edge of the fan blades, and to operate at the second speed to force the fluid from the outer edge of the fan blades into the fluid collector.
19. The apparatus of claim 10 wherein the fluid collector includes a reservoir, further wherein the fluid collector is coupled to the fan assembly such that the reservoir is positioned below a level of the upper rim.
20. The apparatus of claim 10 further comprising a fluid dispensing module to regulate the fluid dispensed from the fluid dispensing tube.
21. The apparatus of claim 20 further comprising a processing module coupled to the fan assembly and to the fluid dispensing module to automatically operate the apparatus.
22. The apparatus of claim 10 wherein the fan blades comprise a material to which the particles adhere.
23. The apparatus of claim 10 wherein the fan blades including a coating comprised of a material to which the particles adhere.
24. A method of collecting airborne particles into a liquid solution, the method comprising:
a. rotating fan blades in a first rotational direction, thereby generating airflow past the fan blades in a first direction, wherein the airflow includes particles to be collected;
b. collecting the particles on the fan blades while rotating the fan blades in the first rotational direction;
c. rotating the fan blades in a second rotational direction, thereby generating airflow past the fan blades in a second direction;
d. dispensing a fluid onto the fan blades while rotating the fan blades in the second direction, wherein the fluid and the particles are centripetally forced towards and off the edge of the fan blades; and
e. collecting the fluid and the particles forced off the edge of the fan blades.
25. The method of claim 24 wherein rotating the fan blades in the second rotational direction and dispensing the fluid onto the fan blades comprises a single pass, and the method further comprises performing multiple passes.