Deep fat tube fryer burner assembly
View Patent ↗The gas tube fryer comprises substantially 90° in-shot burners, burner mounting boxes, a one-piece burner mounting bracket, and a bracket housing, all of which are used in conjunction with heat exchanger tubes, heat transfer baffles, a frypot, and a flue in a fryer. The burner mounting boxes are keyed specifically to the face of the burner, preventing substantial movement of the burners and introduction of ambient air into the heat exchange tubes. Each burner is also keyed to the mounting bracket, also preventing substantial movement and providing easy installation and repair. The ninety-degree orientation of the burners facilitates mixing of the combustion gases, and the burner comprises a screen on its face that helps to ensure maximum burner efficiency.
1. A fryer assembly, comprising:
a frypot;
at least one heat exchanger tube, wherein said heat exchanger tube is disposed within said frypot;
at least one burner comprising a top opening and a bottom opening;
at least one burner mounting box,
a keyed burner mounting bracket, and
a gas manifold,
wherein said keyed burner mounting bracket and said burner mounting box align said burner to said heat exchanger tube, to prevent the passage of a significant amount of ambient air therethrough, and so that there is no substantial movement of said burner,
wherein when the fryer assembly is in use, a mixture of gas and air exits said gas manifold, enters said bottom opening of said burner, travels in an upward direction, and exits at said top opening of said burner.
2. The fryer assembly of claim 1 , further comprising at least one heat exchanger tube baffle, disposed within said heat exchanger tube.
3. The fryer assembly of claim 1 , further comprising a bracket housing, wherein said bracket housing is connected to said frypot, and said keyed mounting bracket is connected to said bracket housing with two fasteners.
4. The fryer assembly of claim 1 , wherein a screen and frame is connected to said top opening of said burner, and wherein said frame comprises a screen support and a plurality of securing tabs for connecting said screen to said frame.
5. The fryer assembly of claim 4 , further comprising:
a pilot assembly, said pilot assembly being operably connected to a source of gas, and
a pilot carryover structure connected to said burner mounting box, wherein
gas flows from said gas manifold into said pilot assembly, and is ignited therein to form a pilot flame, and
wherein said pilot carryover structure propagates said pilot flame to said screen of said burner, and ignites said air and gas mixture exiting therefrom.
6. The fryer assembly of claim 5 , further comprising a burner carryover structure disposed within said burner mounting box, so that said burner carryover structure propagates flame between two or more of said burners.
7. The fryer assembly of claim 1 , wherein said burner further comprises a body,
wherein said body comprises one continuous sheet of metal.
8. The fryer assembly of claim 7 , further comprising a screen and frame assembly connected to said top opening of said burner, wherein said frame comprises a screen support and a plurality of securing tabs for connecting said screen to said frame.
9. A method for heating oil in a frypot of a fryer assembly, wherein said fryer assembly comprises:
said frypot;
at least one heat exchanger tube, wherein said heat exchanger tube is disposed within said frypot;
at least one burner;
at least one burner mounting box, and
a keyed burner mounting bracket, wherein said keyed burner mounting bracket and said burner mounting box align said burner to said heat exchanger tube, to prevent the passage of a significant amount of ambient air therethrough, and so that there is no substantial movement of said burner;
a gas manifold operably connected to said burner, wherein said burner comprises a top opening and a bottom opening, so that when the fryer assembly is in use, a mixture of gas and air exits said gas manifold and enters said bottom opening of said burner, travels in an upward direction, and exits at said top opening of said burner,
a pilot assembly, said pilot assembly being operably connected to a source of gas, and
a pilot carryover structure connected to said burner mounting box,
the method comprising the steps of:
determining a set point of operation for said oil;
supplying gas to said pilot assembly;
measuring the temperature of said oil, and if said temperature is less than said set point, supplying gas to said gas manifold, energizing said pilot assembly, and forming a pilot flame, so that said pilot carryover structure propagates said pilot flame to said screen of said burner, and ignites said air and gas mixture exiting therefrom, and
if said temperature is greater than or equal to said set point, shutting off the supply of said gas to said gas manifold.