IP Library Granted Patent US 7,952,016
Granted Patent B2
US 7,952,016 · App. 11/519,233 · Granted May 31, 2011

Photovoltaic module comprising a terminal box attached to the rear surface

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Quick Facts
Patent No.
US 7,952,016
App. No.
11/519,233
Granted
May 31, 2011
Kind
B2
Abstract

This invention provides a photovoltaic module for preventing insulation failure between an outer frame and connection leads. The photovoltaic module comprises: a photovoltaic submodule including a plurality of solar cells interposed between two light-transmitting substrates through the intermediary of an encapsulant and the connection leads extending from an edge between light-transmitting substrates and outputting generated electric currents; a terminal box attached near an edge of the photovoltaic submodule and housing connected parts between the connection leads and cables for outputting the electric currents to the outside; and an outer frame fitting over peripheral edges of the photovoltaic submodule. A side, of the light-receiving side light-transmitting substrate, from which the connection leads are pulled out, is made large so as to extend outward further than the other light-transmitting substrate. The connection leads are led out from the edge between the two light-transmitting substrates to be guided into the terminal box.

Claims (22)

1. A photovoltaic module comprising:

a photovoltaic submodule including a plurality of solar cells interposed between a light-transmitting front surface member and rear surface member through the intermediary of an encapsulant, and connecting members extending out from an edge between said front surface member and rear surface member, said connecting members outputting generated electric currents;

a terminal box attached near an edge of the photovoltaic submodule, said terminal box is attached to the rear surface member which is located adjacent to or abutting the outer frame, said terminal box housing connection parts between said connecting members and cables for outputting the electric currents to the outside; and

an outer frame fitting over peripheral edges of said photovoltaic submodule, wherein

said front surface member is made large so that at least one side corresponding to the edge from which said connecting members are pulled out is extended outward further than said rear surface member;

said connecting members are led out from the submodule in the position between the outer frame and the rear surface member from between said extended front surface member and the outmost edge of the rear surface member, and guided into said terminal box;

wherein on the side of the photovoltaic submodule in which the side of said front surface member is extended outward further than the rear surface member, said outer frame fits only over the front surface member;

on the other sides of the photovoltaic submodule, said outer frame fits over the front surface member and rear surface member, and

the outer frame includes a fitting part having a channel-shape in cross section for fitting over the photovoltaic submodule.

2. The photovoltaic module according to claim 1 , wherein

said terminal box is made of resin and provided with an upright part extending toward the front surface member, and

said connecting members pass through between the upright part of said terminal box and the outmost edge of the rear surface member of the photovoltaic submodule to be guided in the terminal box.

3. The photovoltaic module according to claim 1 , wherein

dummy cells are provided in a region positioned on the light-transmitting front surface member and above the terminal box.

4. The photovoltaic module according to claim 1 , wherein

a colored area in the form of dummy cell is provided in a region positioned on the light-transmitting front surface member and above the terminal box.

5. The photovoltaic module according to claim 1 , wherein

a colored masking area is provided in a region positioned on the light-transmitting front surface member and above the terminal box.

6. The photovoltaic module according to claim 1 , wherein

a colored masking area with similar colors to the solar cell is provided in a region positioned on the light-transmitting front surface member and above the terminal box.

7. The photovoltaic module according to claim 1 , wherein

said rear surface member is a light-transmitting member, and said photovoltaic submodule is a double-sided light receiving type photovoltaic submodule.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2015
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 035071/0276 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2015
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 035071/0508 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 27, 2006
From: HIGUCHI, MINORU; HIKOSAKA, MASARU; NAKAUCHI, ATSUSHI; ODA, HIROYUKI; OKAMOTO, SHINGO
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 018554/0097 →