IP Library Granted Patent US 8,317,865
Granted Patent B2
US 8,317,865 · App. 11/528,105 · Granted Nov 27, 2012

Methods and devices for treating fractured and/or diseased bone using a mesh structure

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Quick Facts
Patent No.
US 8,317,865
App. No.
11/528,105
Granted
Nov 27, 2012
Kind
B2
Abstract

A percutaneous path is established into a selected bone having an interior volume occupied, at least in part, by a cancellous bone, e.g., a vertebral body. An expandable mesh structure is introduced into the cancellous bone by deployment of a tool through the percutaneous path into the cancellous bone. The expandable mesh structure is expanded within cancellous bone by conveying a material into the mesh structure. Expansion of the mesh structure can, e.g., compact cancellous bone, and/or form a cavity in cancellous bone, and/or move fractured cortical bone.

Claims (28)

1. A filling device for conveying a filling material into the cavity through a percutaneous path; and a mesh material sized and configured to be draped over the filling device and introduced through the percutaneous path prior to the filling device deploying the filling material and to be expanded within the bone by deployment of the filling material to compress cancellous bone to create a cavity in the cancellous bone, wherein the mesh material impedes passage of the filling material until hardening occurs.

2. A system according to claim 1 wherein the material comprises at least one of a bone filler, a bone cement, a synthetic bone substitute, a bone biomaterial, a hydroxyapatite material, a bone mineral material, a thixotropic material, a curable bio-material, allograft tissue, and autograft tissue.

3. A system according to claim 1 further including a tool sized and configured to be introduced through a percutaneous access path for forming a cavity in the cancellous bone prior to introduction of the mesh structure.

4. A system according to claim 3 wherein the tool for forming a cavity comprises at least one of a tamp, a reamer, a hole punch, an expandable body, or an inflatable balloon.

5. A system according to claim 1 wherein the mesh structure is configured to expand within cancellous bone in response to introduction of the material.

6. A system according to claim 5 wherein the mesh structure is sized and configured to move factured cortical bone upon expansion within the bone.

7. A system according to claim 1 wherein the mesh structure comprises a woven structure.

8. A system according to claim 1 wherein the mesh structure comprises at least one of a breathable membrane material, a nitinol material, and a synthetic polyester fabric material.

9. A method comprising selecting a bone having an interior volume occupied, at least in part, by cancellous bone; providing a filling device for conveying a filling material into the cavity through a percutaneous path and a mesh material sized and configured to be draped over the filling device and introduced through the percutaneous path prior to the filling device deploying the filling material, wherein the mesh material is to be expanded within the bone by deployment of the filling material to compress cancellous bone to create a cavity in the cancellous bone, wherein the mesh material impedes passage of the filling material until hardening occurs; introducing the mesh structure through the percutaneous path into the cancellous bone, and conveying filling material into the mesh structure through the percutaneous path.

10. A method according to claim 9 further including forming a cavity in the cancellous bone prior to introduction of the mesh structure.

11. A method according to claim 9 wherein the mesh structure expands within cancellous bone in response to introduction of the material.

12. A method according to claim 11 wherein expansion of the mesh structure compacts cancellous bone.

13. A method according to claim 11 wherein expansion of the mesh structure forms a cavity in cancellous bone.

14. A method according to claim 11 wherein expansion of the mesh structure moves fractured cortical bone.

15. A method according to claim 9 wherein the selected bone is a vertebral body.

16. A method according to claim 15 wherein the percutaneous path is established through a pedicle of the vertebral body.

17. A method according to claim 9 wherein the material comprises at least one of a bone filler, a bone cement, a synthetic bone substitute, a bone biomaterial, a hydroxyapatite material, a bone mineral material, a thixotropic material, a curable bio-material, allograft tissue, and autograft tissue.

18. A method according to claim 9 further including leaving the expanded mesh structure and material to reside within the cancellous bone.

19. A method comprising creating a percutaneous path into a selected bone having an interior volume occupied, at least in part, by a cancellous bone; providing a filling device for conveying a filling material into a cavity through the percutaneous path and an expandable mesh material sized and configured to be draped over the filling device and introduced through the percutaneous path prior to the filling device deploying the filling material, wherein the expandable mesh material is to be expanded within the bone by deployment of the filling material in order to compress cancellous bone and create a cavity in the cancellous bone, wherein the expandable mesh material impedes passage of the filling material until hardening occurs; introducing the expandable mesh material into the cancellous bone by deployment of a tool through the percutaneous path into the cancellous bone; and expanding the expandable mesh material within the cancellous bone by conveying the filling material into the expandable mesh material.

20. A method according to claim 19 further including forming a cavity in the cancellous bone prior to introduction of the mesh structure.

21. A method according to claim 19 wherein the mesh structure expands within cancellous bone in response to introduction of the material.

22. A method according to claim 21 wherein expansion of the mesh structure compacts cancellous bone.

23. A method according to claim 21 wherein expansion of the mesh structure forms a cavity in cancellous bone.

24. A method according to claim 21 wherein expansion of the mesh structure moves fractured cortical bone.

25. A method according to claim 19 wherein the selected bone is a vertebral body.

26. A method according to claim 19 wherein the percutaneous path is established through a pedicle of the vertebral body.

27. A method according to claim 19 wherein the material comprises at least one of a bone filler, a bone cement, a synthetic bone substitute, a bone biomaterial, a hydroxyapatite material, a bone mineral material, a thixotropic material, a curable bio-material, allograft tissue, and autograft tissue.

28. A method according to claim 19 leaving the expanded mesh structure and material to reside within the cancellous bone.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 13, 2015
From: OSORIO, REYNALDO A.; FOLLMER, MARIALULU; LAYNE, RICHARD W.; BOUCHER, RYAN P.; TALMADGE, KAREN D.; BASISTA, JOSEPH J.
To: KYPHON INC.
Reel/Frame 036073/0541 →
CHANGE OF NAME Recorded Jul 13, 2015
From: KYPHON INC.
To: MEDTRONIC SPINE LLC
Reel/Frame 036101/0691 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2015
From: KYPHON SARL
To: ORTHOPHOENIX, LLC
Reel/Frame 035307/0018 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2008
From: MEDTRONIC SPINE LLC
To: KYPHON SARL
Reel/Frame 021070/0278 →
CHANGE OF NAME Recorded May 9, 2008
From: KYPHON INC
To: MEDTRONIC SPINE LLC
Reel/Frame 020993/0042 →
TERMINATION/RELEASE OF SECURITY INTEREST Recorded Mar 14, 2008
From: BANK OF AMERICA, N.A.
To: KYPHON, INC.
Reel/Frame 020666/0869 →
SECURITY AGREEMENT Recorded Feb 5, 2007
From: KYPHON INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 018875/0574 →