IP Library Granted Patent US 7,992,242
Granted Patent B2
US 7,992,242 · App. 11/528,604 · Granted Aug 9, 2011

Mattress having a zoned spring unit with firmness indicating zones formed by a multiple colored top panel

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Quick Facts
Patent No.
US 7,992,242
App. No.
11/528,604
Granted
Aug 9, 2011
Kind
B2
Abstract

A zoned mattress including at least a head firmness zone, a leg firmness zone between the head and leg firmness zones overlaid by a knit top fabric knit from threads of at least two different colors to define three different firmness indicating areas corresponding to the three firmness zones of the mattress. At least one of the firmness indicating areas is defined by threads differing in color as compared to the color of the threads defining at least one of the two remaining firmness indicating areas.

Claims (15)

1. A mattress comprising a polygonal border defined between upper and lower terminal peripheral edge portions and upper and lower panels collectively defining a substantially closed chamber, said border and panels being constructed from synthetic plastic material, means for bonding said upper panel to said border upper terminal peripheral edge portion, means for bonding said lower panel to said border lower terminal peripheral edge portion, a spring unit housed substantially in said chamber, said spring unit including a plurality of springs each having opposite upper and lower loop portions positioned substantially adjacent the respective upper and lower panels, an upper peripheral border rod located substantially adjacent said upper panel, means for securing at least selective ones of said springs to said upper peripheral border rod along the periphery of said upper peripheral border rod, said spring unit being devoid of a lower peripheral border rod at said springs lower loop portions, means for peripherally interlocking said upper peripheral border rod substantially against movement relative to said border and upper panel, said upper peripheral border rod being substantially interlocked against lateral and longitudinal movement by an upper inner peripherally extending distorted corner of said chamber defined by said upper panel and said polygonal border in interlocking relationship with said upper peripheral border rod, said spring unit being devoid of fabric pockets adapted to house springs, said plurality of springs setting-off at least three firmness zones including at least a head firmness zone, a leg firmness zone and a torso firmness zone between the head and leg firmness zones; a top fabric substantially covering said firmness zones, said top fabric being knit from threads of at least two different colors, said top fabric having interior and exterior surfaces, the threads at the exterior surface of said top fabric being knit to define three different firmness indicating areas corresponding to the three firmness zones, and at least one of said firmness indicating areas being defined by threads differing in color as compared to the color of the threads defining at least one of the two remaining firmness indicating areas.

2. The zoned mattress as defined in claim 1 wherein the threads of the two remaining firmness indicating areas are of substantially the same color.

3. The zoned mattress as defined in claim 1 wherein the threads of the two remaining firmness indicating areas are of substantially the same color, and said last-mentioned thread color is lighter than the thread color of the at least one firmness indicating area.

4. The zoned mattress as defined in claim 1 wherein the top fabric is circular knit.

5. The zoned mattress as defined in claim 1 including an inlay between the top fabric interior and exterior surfaces.

6. The zoned mattress as defined in claim 1 including an inlay of polymeric/copolymeric yarn between the top fabric interior and exterior surfaces.

7. The zoned mattress as defined in claim 1 wherein the three different firmness indicating areas each include a plurality of substantially identical repetitive pattern-defining areas, wherein two of the three different firmness indicating areas differ from the remaining one of the three different firmness indicating areas in color alone.

8. The zoned mattress as defined in claim 1 wherein the interior surface of the top fabric is substantially one color.

9. The zoned mattress as defined in claim 2 wherein the top fabric is circular knit.

10. The zoned mattress as defined in claim 2 including an inlay between the top fabric interior and exterior surfaces.

11. The zoned mattress as defined in claim 2 including an inlay of polymeric/copolymeric yarn between the top fabric interior and exterior surfaces.

12. The zoned mattress as defined in claim 2 wherein the three different firmness indicating areas each include a plurality of substantially identical repetitive pattern-defining areas, wherein two of the three different firmness indicating areas differ from the remaining one of the three different firmness indicating areas color alone.

13. The zoned mattress as defined in claim 3 including an inlay between the top fabric interior and exterior surfaces.

14. The zoned mattress as defined in claim 5 wherein the three different firmness indicating areas each include a plurality of substantially identical repetitive pattern-defining areas, wherein two of the three different firmness indicating areas differ from the remaining one of the three different firmness indicating areas in color alone.

15. The zoned mattress as defined in claim 5 wherein the interior surface of the top fabric is substantially one color.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2009
From: CONSOLIDATED BEDDING, INC.; NATURE'S REST, INC.; NATURE'S REST MARKETING, L.L.C.; AMERICAN BEDDING INDUSTRIES, INC.; TSAC MERGER SUB, INC.; THE SPRING AIR COMPANY; SPRING AIR PARTNERS - NORTH AMERICA, INC.; SPRING AIR PARTNERS - NEW JERSEY, INC.; SPRING AIR PARTNERS - CALIFORNIA, INC.; CHATTAM & WELLS, INC.; SPRING AIR PARTNERS - TEXAS, INC.; SPRING AIR CALIFORNIA-DELUXE BEDDING CO., INC.; ACKERMAN MANUFACTURING COMPANY; SPRING AIR MATTRESS COMPANY OF COLORADO; SPRING AIR - MOUNTAIN WEST, INC.; SPRING AIR WEST, L.L.C.; SPRING AIR MATTRESS COMPANY; SPRING AIR BEDDING COMPANY; ATLAS BEDDING MANUFACTURING CORPORATION; ASSOCIATED TRUCKING COMPANY, INC.; ALABAMA BEDDING MFG. CO., INC.
To: SPRING AIR INTERNATIONAL LLC
Reel/Frame 022813/0908 →
RELEASE OF SECURITY INTEREST Recorded Jun 4, 2009
From: L&P FINANCIAL SERVICES, CO.
To: SPRING AIR PARTNERS - TEXAS, INC.
Reel/Frame 022773/0737 →
RELEASE OF SECURITY INTEREST Recorded Jun 3, 2009
From: L&P FINANCIAL SERVICES, CO.; AMERICAN CAPITAL FINANCIAL SERVICES, INC.
To: NATURE'S REST, INC.; NATURE'S REST MARKETING, L.L.C.; AMERICAN BEDDING INDUSTRIES, INC.; TSAC MERGER SUB, INC.; THE SPRING AIR COMPANY; SPRING AIR PARTNERS - NORTH AMERICA, INC.; SPRING AIR PARTNERS - NEW JERSEY, INC.; SPRING AIR PARTNERS - CALIFORNIA, INC.; CHATTAM & WELLS, INC.; SPRING AIR CALIFORNIA-DELUXE BEDDING CO., INC.; ACKERMAN MANUFACTURING COMPANY; SPRING AIR MATTRESS COMPANY OF COLORADO; SPRING AIR - MOUNTAIN WEST, INC.; SPRING AIR WEST, L.L.C.; SPRING AIR MATTRESS COMPANY; SPRING AIR BEDDING COMPANY; ATLAS BEDDING MANUFACTURING CORPORATION; CONSOLIDATED BEDDING, INC.; ALABAMA BEDDING MFG. CO., INC.; ASSOCIATED TRUCKING COMPANY, INC.
Reel/Frame 022764/0900 →
SECURITY AGREEMENT Recorded Jan 31, 2008
From: CONSOLIDATED BEDDING, INC.; NATURE'S REST, INC.; NATURE'S REST MARKETING, L.L.C.; AMERICAN BEDDING INDUSTRIES, INC.; TSAC MERGER SUB, INC.; THE SPRING AIR COMPANY; SPRING AIR PARTNERS - NORTH AMERICA, INC.; SPRING AIR PARTNERS - NEW JERSEY, INC.; SPRING AIR PARTNERS - CALIFORNIA, INC.; CHATTAM & WELLS, INC.; SPRING AIR PARTNERS - TEXAS, INC.; SPRING AIR CALIFORNIA-DELUXE BEDDING CO., INC.; ACKERMAN MANUFACTURING COMPANY; SPRING AIR MATTRESS COMPANY OF COLORADO; SPRING AIR - MOUNTAIN WEST, INC.; SPRING AIR WEST, L.L.C.; SPRING AIR MATTRESS COMPANY; SPRING AIR BEDDING COMPANY; ATLAS BEDDING MANUFACTURING CORPORATION; ASSOCIATED TRUCKING COMPANY, INC.; ALABAMA BEDDING MFG. CO., INC.
To: L&P FINANCIAL SERVICES, CO.
Reel/Frame 020451/0163 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT TO THAT CERTAIN REVOLVING LOAN, NOTE AND EQUITY PURCHASE AGREEMENT Recorded Jul 16, 2007
From: CONSOLIDATED BEDDING, INC., A DELAWARE CORPORATION; NATURE'S REST MARKETING, L.L.C., A DELAWARE LIMITED LIABILITY COMPANY; NATURE'S REST, INC., A FLORIDA CORPORATION; AMERICAN BEDDING INDUSTRIES, INC., A FLORIDA CORPORATION; TSAC MERGER SUB, INC., AN ILLINOIS CORPORATION; THE SPRING AIR COMPANY, AN ILLINOIS CORPORATION; SPRING AIR PARTNERS -- NORTH AMERICA, INC., A DELAWARE CORPORATION; SPRING AIR PARTNERS -- NEW JERSEY, INC., A NEW JERSEY CORPORATION; SPRING AIR PARTNERS -- CALIFORNIA, INC., A NEW JERSEY CORPORATION; CHATTAM & WELLS, INC., A DELAWARE CORPORATION; SPRING AIR CALIFORNIA-DELUXE BEDDING CO., INC., A CALIFORNIA CORPORATION; ACKERMAN MANUFACTURING COMPANY, A MISSOURI CORPORATION; SPRING AIR MATTRESS COMPANY OF COLORADO, A COLORADO CORPORATION; SPRING AIR -- MOUNTAIN WEST, INC., A UTAH CORPORATION; SPRING AIR WEST, L.L.C., A WASHINGTON LIMITED LIABILITY COMPANY; SPRING AIR MATTRESS COMPANY, AN ARIZONA CORPORATION; SPRING AIR BEDDING COMPANY, A GEORGIA CORPORATION; ATLAS BEDDING MANUFACTURING CORPORATION, A MASSACHUSETTS CORPORATION; ASSOCIATED TRUCKING COMPANY, INC., AN ALABAMA CORPORATION; ALABAMA BEDDING MFG. CO., INC., AN ALABAMA CORPORATION
To: AMERICAN CAPITAL FINANCIAL SERVICES, INC., A DELAWARE CORPORATION
Reel/Frame 019562/0032 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2006
From: ANTINORI, STEVEN J.
To: AMERICAN BEDDING INDUSTRIES
Reel/Frame 018355/0706 →