Waffle-cut foam mattress or cushion pad
View Patent ↗A resilient foam or fiber cushion or mattress pad having wave-shaped top and bottom surfaces with the two surfaces angled relative to one another and the valleys of the wave-shaped patterns intersecting to create ventilation holes or apertures through the pad. The pad may be utilized either as a topper pad for a cushion or mattress or as a spring core element of a cushion or mattress.
1. A mattress or cushion pad having top and bottom surfaces;
said top surface of said pad being defined at least in part by parallel ridges and valleys having a first shape;
said bottom surface of said pad also being defined at least in part by parallel ridges and valleys having a second shape substantially identical to the first shape, said ridges and valleys of said bottom surface being angled relative to said ridges and valleys of said top surface;
the valleys of said top and bottom surfaces being of sufficient depth that the valleys intersect to create spaced ventilation holes through said pad.
2. The mattress or cushion pad of claim 1 wherein said ridges and valleys of said top surface extend at right angles to the ridges and valleys of said bottom surface.
3. The mattress or cushion pad of claim 1 wherein said pad is made of a foam material.
4. The mattress or cushion pad of claim 1 wherein said pad is made of a polyurethane foam material.
5. The mattress or cushion pad of claim 1 wherein said pad is made of a latex or synthetic latex foam material.
6. The mattress or cushion pad of claim 1 wherein said ridges and valleys of said top surface generally define a sinusoidal-shaped surface.
7. The mattress or cushion pad of claim 1 wherein said ridges and valleys of said bottom surface generally define a sinusoidal-shaped bottom surface.
8. A mattress core comprising at least two substantially identical foam pads resting one atop the other, each of said pads having top and bottom surfaces;
said top surface of each of said pads being defined at least in part by parallel ridges and valleys having a first shape;
said bottom surface of each of said pads also being defined at least in part by parallel ridges and valleys having a second shape substantially identical to the first shape, said ridges and valleys of said bottom surface being angled relative to said ridges and valleys of said top surface;
the valleys of said top and bottom surfaces being of sufficient depth that the valleys intersect to create spaced ventilation holes through said pad.
9. The mattress core of claim 8 wherein said ridge and valleys of said top surface of each of said pads extend at right angles to the ridges and valleys of said bottom surface.
10. The mattress core of claim 8 wherein said pads are encased on all sides by foam material side rails.
11. The mattress core of claim 8 wherein said pads are made of a polyurethane foam material.
12. The mattress core of claim 8 wherein said pads are made of a latex or synthetic latex foam material.
13. The mattress core of claim 8 wherein said ridges and valleys of said top and bottom surfaces of said pads generally define a sinusoidal-shaped surface.
14. A bedding mattress comprising:
a base layer of foam material;
a mattress core resting atop said base layer;
said mattress core comprising at least two substantially identical foam pads resting one atop the other, each of said pads having top and bottom surfaces;
said top surface of each of said pads being defined at least in part by parallel ridges and valleys having a first shape;
said bottom surface of each of said pads also being defined at least in part by parallel ridges and valleys having a second shape substantially identical to the first shape, said ridges and valleys of said bottom surface being angled relative to said ridges and valleys of said top surface;
the valleys of said top and bottom surfaces being of sufficient depth that the valleys intersect to create spaced ventilation holes through said pad;
an intermediate layer of foam material resting atop said mattress core; and
a top layer of foam material atop said intermediate layer.
15. The bedding mattress of claim 14 wherein said intermediate layer of foam is made of an open cell foam.
16. The bedding mattress of claim 14 wherein said top layer is made of a visco foam.
17. The bedding mattress of claim 14 wherein said top layer is made of a latex foam.