Carton with reinforced handle
View Patent ↗A carton for containing a plurality of articles. The carton has panels that extend at least partially around an interior of the carton. The panels comprise a top panel, a bottom panel, a first side panel, and a second side panel. At least two end flaps are respectively foldably attached to respective panels of the plurality of panels, wherein the end flaps are overlapped with respect to one another and thereby at least partially form a closed end of the carton. The carton includes a handle in the closed end of the carton for grasping and carrying the carton. At least one end flap of the at least two end flaps comprises a main panel for closing the closed end of the carton and an extension panel foldably attached to the main panel. The extension panel is positioned above the handle to reinforce the carton.
1. A method of assembling a carton comprising:
obtaining a carton comprising a plurality of panels comprising a top panel, a bottom panel, a first side panel, and a second side panel, at least two side end flaps each foldably attached to at least one of the side end panels at a first end of the carton, at least one top end flap foldably attached to the top panel at the first end, and a handle formed at least in part in the top end flap and at least one of the at least two side end flaps, each of the at least two side end flaps comprising a main panel for at least partially closing the first end of the carton and an extension panel foldably attached to the main panel above the handle of the carton;
folding the at least two side end flaps to at least partially close the first end of the carton;
folding the top end flap downward to contact the extension panel of each of the at least two side end flaps and to fold the extension panels downward to overlap the respective main panel of each of the at least two side end flaps during the at least partially closing of the first end; and
securing the top panel in the downwardly folded position to at least partially close the first end of the carton.
2. The method of claim 1 further comprising securing the extension panel to the main panel for each of the at least two side end flaps.
3. The method of claim 1 wherein the handle comprises a handle flap foldably attached to the top end flap and handle cutouts in the at least two side end flaps, and the method further comprises folding the handle flap into the handle cutouts in the at least two side end flaps to form a handle opening of the carton.
4. The method of claim 1 wherein the carton further comprises a plurality of end flaps at the second end of the carton and the method further comprises overlapping the plurality of end flaps at the second end to close the second end of the carton.
5. The method of claim 1 wherein folding the top end flap and the extension panel of each of the at least two side end flaps downward places the extension panels in face-to-face contact with an exterior surface of the respective main panel and an interior surface of the top end flap.
6. The method of claim 5 wherein the handle comprises handle cutouts in the at least two side end flaps, and wherein for each of the at least two side end flaps the extension panel extends from a lowermost point at a respective one of the cutouts to a fold line connecting the extension panel to the respective main panel.
7. The method of claim 1 , wherein the carton further comprises a bottom end flap foldably connected to the bottom panel, the method further comprising folding the bottom panel upward into face-to-face contact with the main panel of each of the at least two side end flaps.
8. A carton formed by the method of claim 1 .
9. The carton of claim 8 , wherein the at least one top end flap at least partially overlaps the main panel of each of the at least two side end flaps.
10. The carton of claim 8 wherein the at least two side end flaps comprise a first side end flap foldably attached to the first side panel and a second side end flap foldably attached to the second side panel.
11. The carton of claim 10 wherein the handle comprises a handle cutout in each of the first side end flap and the second side end flap.
12. The carton of claim 11 wherein the handle comprises a handle flap foldably attached to the top end flap for forming a handle opening aligned with the handle cutouts.
13. The carton of claim 11 wherein the extension panel of the first side end flap extends from a lowermost point at the cutout of the first side end flap to a fold line connecting the extension panel to the main panel.
14. The carton of claim 11 wherein the extension panel of the first side end flap is in face-to-face contact with an exterior surface of the main panel above the cutout of the first side end flap.
15. The carton of claim 8 wherein for each of the at least two side end flaps the extension panel is secured to the main panel.
16. The carton of claim 8 , further comprising a bottom end flap foldably connected to the bottom panel and in face-to-face contact with the exterior surface of the main panel of each of the at least two side end flaps.
17. The carton of claim 8 in combination with a plurality of articles, the plurality of articles comprising bottles that are arranged in an upright position in the carton.
18. A method of assembling a carton comprising:
obtaining a carton comprising a plurality of panels, comprising a top panel, a bottom panel, a first side panel, and a second side panel, at least two side end flaps each foldably attached to at least one of the side end panels at a first end of the carton, at least one top end flap foldably attached to the top panel at the first end, each of the at least two side end flaps comprising a main panel for at least partially forming a closed end of the carton and an extension panel foldably attached to the main panel;
folding the at least two side end flaps;
folding the top end flap downward to contact the extension panel of each of the at least two side end flaps and to fold the extension panel downward to overlap the main panel for each of the at least two side end flaps; and
securing the top panel to at least partially close the carton.
19. A carton formed by the method of claim 18 , wherein the at least one top end flap at least partially overlaps the main panel of each of the at least two side end flaps.
20. The carton of claim 19 wherein the at least two side end flaps comprise a first side end flap foldably attached to the first side panel and a second side end flap foldably attached to the second side panel.
21. The carton of claim 20 wherein each of the first side end flap and the second side end flap comprises a handle cutout.
22. The carton of claim 21 wherein the extension panel of the first side end flap is in face-to-face contact with an exterior surface of the main panel above the cutout of the first side end flap.
23. The carton of claim 22 wherein the extension panel of the first side end flap extends from a lowermost point at the cutout of the first side end flap to a fold line connecting the extension panel to the main panel.
24. The carton of claim 23 further comprising a handle flap foldably attached to the top end flap for forming a handle opening aligned with the handle cutouts.