IP Library Granted Patent US 7,503,425
Granted Patent B2
US 7,503,425 · App. 11/537,764 · Granted Mar 17, 2009

Integrated inlet attachment

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Quick Facts
Patent No.
US 7,503,425
App. No.
11/537,764
Granted
Mar 17, 2009
Kind
B2
Abstract

An acoustic panel for integration in a nacelle of an aircraft engine assembly for absorbing noise generated by an engine or a fan assembly of the aircraft engine assembly. The acoustic panel comprises a generally annular section integrated into or attached to an inner wall of the inlet section, and a flange extending generally perpendicularly from the annular section. The flange attaches the acoustic panel to a bulkhead without requiring the use of fasteners extending through the annular section of the acoustic panel, thus eliminating any unwanted air passages through the annular section of the acoustic panel.

Claims (32)

1. A nacelle for partially enclosing an aircraft engine and fan assembly, the nacelle comprising:

an inlet section for directing air toward the fan assembly;

a main section coupled with the inlet section for supporting the engine; and

an acoustic panel for absorbing noise generated by the engine or the fan assembly, the acoustic panel including

a generally annular section integrated into or attached to an inner wall of the inlet section, and

a flange extending generally perpendicularly from the annular section for attaching the acoustic panel to a bulkhead without requiring the use of fasteners extending through the annular section,

wherein the acoustic panel annular section includes a structural honeycomb core layer connected to the flange, an acoustical honeycomb core layer on top of the structural honeycomb core layer, and a perforated skin layer on top of the acoustical honeycomb core layer.

2. The nacelle as set forth in claim 1 , further including an annular support ring for attachment between the flange and the bulkhead.

3. The nacelle as set forth in claim 2 , the annular support ring including a plurality of spaced-apart bolt holes, and the flange including a plurality of spaced-apart bolt holes aligned with the bolt holes of the annular support ring for receiving a plurality of bolts for bolting the acoustic panel to the annular support ring and therefore to the bulkhead.

4. The nacelle as set forth in claim 3 , the annular support ring further including a plurality of raised bosses aligned with the bolt holes for receiving and holding barrel nuts in place so the bolts can be screwed through the bolt holes and into the barrel nuts to securely fasten the acoustic panel to the annular support ring and therefore to the bulkhead.

5. The nacelle as set forth in claim 4 , the main section including an engine casing for containing parts which may break from the engine or fan assembly.

6. The nacelle as set forth in claim 5 , the engine casing including a generally annular section integrated into or attached to an inner wall of main section and a flange extending generally perpendicularly from the annular section.

7. The nacelle as set forth in claim 6 , the engine casing flange including a plurality of spaced-apart bolt holes aligned with the bolt holes of the annular support ring and the bolt holes of the inlet section flange so the bolts may be screwed through the engine casing flange, acoustic panel flange, and the annular support ring.

8. An acoustic panel for integration in a nacelle of an aircraft engine assembly for absorbing noise generated by an engine or a fan assembly of the aircraft engine assembly, the acoustic panel comprising:

a generally annular section integrated into or attached to an inner wall of the nacelle, and

a flange extending generally perpendicularly from the annular section for attaching the acoustic panel to a bulkhead without requiring the use of fasteners extending through the annular section,

wherein the acoustic panel annular section includes a structural honeycomb core layer connected to the flange, an acoustical honeycomb core layer on top of the structural honeycomb core layer, and a perforated skin layer on top of the acoustical honeycomb core layer.

9. The acoustic panel as set forth in claim 8 , further including an annular support ring for attachment between the flange and the bulkhead.

10. The acoustic panel as set forth in claim 9 , the annular support ring including a plurality of spaced-apart bolt holes, and the flange including a plurality of spaced-apart bolt holes aligned with the bolt holes of the annular support ring for receiving a plurality of bolts for bolting the acoustic panel to the annular support ring and therefore to the bulkhead.

11. The acoustic panel as set forth in claim 10 , the annular support ring further including a plurality of raised bosses aligned with the bolt holes for receiving and holding barrel nuts in place so the bolts can be screwed through the bolt holes and into the barrel nuts to securely fasten the acoustic panel to the annular support ring and therefore to the bulkhead.

12. An aircraft engine assembly comprising:

an engine coupled with a fan assembly; and

a nacelle for partially enclosing the engine and fan assembly, the nacelle comprising:

an inlet section for directing air toward the fan assembly;

a main section coupled with the inlet section for supporting the engine; and

an acoustic panel for absorbing noise generated by the engine or the fan assembly, the acoustic panel including-

a generally annular section integrated into or attached to an inner wall of the inlet section, and

a flange extending generally perpendicularly from the annular section for attaching the acoustic panel to a bulkhead without requiring the use of fasteners extending through the annular section,

wherein the acoustic panel annular section includes a structural honeycomb core layer connected to the flange, an acoustical honeycomb core layer on top of the structural honeycomb core layer, and a perforated skin layer on top of the acoustical honeycomb core layer.

13. The aircraft engine assembly as set forth in claim 12 , further including an annular support ring for attachment between the flange and the bulkhead.

14. The aircraft engine assembly as set forth in claim 13 , the annular support ring including a plurality of spaced-apart bolt holes, and the flange including a plurality of spaced-apart bolt holes aligned with the bolt holes of the annular support ring for receiving a plurality of bolts for bolting the acoustic panel to the annular support ring and therefore to the bulkhead.

15. The aircraft engine assembly as set forth in claim 14 , the annular support ring further including a plurality of raised bosses aligned with the bolt holes for receiving and holding barrel nuts in place so the bolts can be screwed through the bolt holes and into the barrel nuts to securely fasten the acoustic panel to the annular support ring and therefore to the bulkhead.

Assignments (14)
RELEASE OF SECURITY INTEREST Recorded Dec 11, 2025
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: SPIRIT AEROSYSTEMS, INC.
Reel/Frame 073932/0669 →
RELEASE OF SECURITY INTEREST Recorded Dec 10, 2025
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: SPIRIT AEROSYSTEMS, INC.
Reel/Frame 073900/0356 →
RELEASE OF SECURITY INTEREST Recorded Dec 9, 2025
From: MORGAN STANLEY SENIOR FUNDING, INC., AS COLLATERAL AGENT
To: SPIRIT AEROSYSTEMS, INC.
Reel/Frame 073916/0346 →
SECURITY AGREEMENT Recorded Jul 8, 2024
From: SPIRIT AEROSYSTEMS, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 068217/0456 →
RELEASE OF SECURITY INTEREST Recorded Dec 4, 2023
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: SPIRIT AEROSYSTEMS, INC.; SPIRIT AEROSYSTEMS HOLDINGS, INC.; SPIRIT AEROSYSTEMS NORTH CAROLINA, INC.
Reel/Frame 065772/0456 →
SECURITY AGREEMENT (SECOND LIEN NOTES) Recorded Nov 21, 2023
From: SPIRIT AEROSYSTEMS, INC.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 065659/0585 →
RELEASE OF SECURITY INTEREST Recorded Nov 23, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
To: SPIRIT AEROSYSTEMS, INC.
Reel/Frame 061995/0281 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Nov 23, 2022
From: SPIRIT AEROSYSTEMS, INC.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 061993/0847 →
RELEASE OF SECURITY INTEREST Recorded Oct 28, 2020
From: BANK OF AMERICA, N.A.
To: SPIRIT AEROSYSTEMS, INC.
Reel/Frame 054230/0578 →
SECURITY INTEREST Recorded Oct 5, 2020
From: SPIRIT AEROSYSTEMS, INC.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 053993/0569 →
SECURITY INTEREST Recorded Oct 5, 2020
From: SPIRIT AEROSYSTEMS, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 053983/0350 →
SECURITY INTEREST Recorded Apr 17, 2020
From: SPIRIT AEROSYSTEMS, INC.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 052433/0843 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Feb 24, 2020
From: SPIRIT AEROSYSTEMS, INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 052004/0929 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded May 2, 2016
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: SPIRIT AEROSYSTEMS, INC.
Reel/Frame 038592/0181 →