IP Library Granted Patent US 9,184,327
Granted Patent B2
US 9,184,327 · App. 11/543,440 · Granted Nov 10, 2015

Formed photovoltaic module busbars

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Quick Facts
Patent No.
US 9,184,327
App. No.
11/543,440
Granted
Nov 10, 2015
Kind
B2
Abstract

A cell connection piece for a photovoltaic module is disclosed herein. The cell connection piece includes an interconnect bus, a plurality of bus tabs unitarily formed with the interconnect bus, and a terminal bus coupled with the interconnect bus. The plurality of bus tabs extend from the interconnect bus. The terminal bus includes a non-linear portion.

Claims (11)

1. A cell connection assembly for a photovoltaic module, the cell connection assembly comprising:

a cell connection piece, comprising:

an interconnect bus; and

a plurality of bus tabs unitarily formed with the interconnect bus, wherein the plurality of bus tabs extend from only a single side of the interconnect bus; and

a terminal bus bar coupled with the interconnect bus of the cell connection piece, the terminal bus bar coupled to the interconnect bus at a solder joint, the terminal bus bar including a first portion defining a non-orthogonal, curvilinear shape and a second portion defining either a tapered shape or a hole to facilitate coupling of the second portion of the terminal bus bar to a terminal of a junction box of the photovoltaic module.

2. The apparatus of claim 1 , wherein the interconnect bus has a continuously variable width along a length of the interconnect bus.

3. The apparatus of claim 1 , wherein the interconnect bus has a step-wise variable width along a length of the interconnect bus.

4. The apparatus of claim 1 , wherein the interconnect bus comprises an extension at an end of the interconnect bus, the solder joint formed at the extension.

5. The apparatus of claim 1 , wherein the interconnect bus comprises an expansion joint to accommodate thermal expansion of the photovoltaic module, wherein the expansion joint is unitarily formed with the cell connection piece.

6. The apparatus of claim 1 , wherein the interconnect bus comprises a plurality of notches to accommodate a second plurality of bus tabs of a second cell connection piece in a fabrication process of the cell connection pieces.

7. The apparatus of claim 1 , wherein the cell connection piece is formed from a sheet of conductive material.

Assignments (6)
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062699/0875 →
CONFIRMATORY LICENSE Recorded Feb 8, 2018
From: SUNPOWER CORPORATION
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 044873/0129 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2006
From: ROSE, DOUGLAS; DAROCZI, SHAN; PHU, THOMAS
To: SUNPOWER CORPORATION
Reel/Frame 018389/0085 →