Granted Patent B2

US 7,560,583 · App. 11/544,132 · Granted Jul 14, 2009

Abstract

Claims (72)

1. A mercaptofunctional silane of general Formula (1):

[HSG 1 SiZ θ Z β ] m [HSG 2 SiZ β 3 ] n [HSG 3 SiZ β 2 X] o [[HSG 4 SiZ β X 2 ] p   (1)

wherein:

each occurrence of G 1 , G 2 , G 3 , and G 4 is independently a hydrocarbylene group containing from 1 to 30 carbon derived by substitution of a hydrogen on alkyl, alkenyl, aryl, or aralkyl or a divalent heterocarbon group containing 2 to 30 carbon atoms and one or more etheric oxygen (—O—) and/or sulfur (—S—) atoms;

each occurrence of X is independently selected from the group consisting of —Cl, —Br, RO—, RC(═O)O—, R 2 C═NO—, R 2 NO—, —R, (HO) d-1 G 5 O—, wherein each R is independently selected from the group consisting of hydrogen, straight, cyclic or branched alkyl that can or can not contain unsaturation, alkenyl groups, aryl groups, and aralkyl groups, wherein each R, other than hydrogen, contains from 1 to 18 carbon atoms, G 5 is independently a substituted hydrocarbon group from 2 to 15 carbon atoms or a substituted heterocarbon group from about 4 to 15 carbon atoms and contains one or more etheric oxygen atoms;

each occurrence of Z β , which forms a bridging structure between two silicon atoms, is [—OG 5 (OH) d-2 O—] 0.5 , wherein each occurrence of G 5 is independently selected from the group consisting of a hydrocarbylene group of from 2 to 15 carbon atoms or a divalent heterocarbon group of from 4 to 15 carbon atoms containing one or more etheric oxygen atoms;

each occurrence of Z θ , which forms a cyclic structure with a silicon atom, is independently given by —OG 5 (OH) d-2 O—, wherein G 5 is independently selected form the group consisting of a hydrocarbylene group of from 2 to 15 carbon atoms or a divalent heterocarbon group of from 4 to 15 carbon atoms containing one or more etheric oxygen atoms;

each occurrence of subscripts d, m, n, o and p independently is an integer wherein d is from 2 to 6 in a first embodiment, 2 or 3 in a second embodiment and 2 in a third embodiment; m is 0 to 20; n is 0 to 18; o is 0 to 20; and, p is 0 to 20; with the proviso that m+n+o+p is equal to or greater than 2.

2. The mercaptofunctional silane of claim 1 wherein:

each occurrence of G 1 , G 2 , G 1 and G 4 is independently a hydrocarbylene group containing from 1 to 30 carbon atoms derived by substitution of a hydrogen on alkyl, alkenyl, aryl, or aralkyl;

each occurrence of Z β , which forms a bridging structure between two silicon atoms, is independently [—O(R 0 CR 0 ) f O—] 0.5 , wherein each occurrence of R 0 is independently given by one of the members for R, and f is from 2 to 15;

each occurrence of Z θ , which forms a cyclic structure with a silicon atom, is independently —O(R 0 CR 0 ) f O—, wherein each occurrence of R 0 is independently given by one of the members for R, and f is 2 to 15;

each occurrence of X is independently —OR, wherein each occurrence of R is independently selected from the group consisting of straight, cyclic and branched alkyl, alkenyl, aryl and aralkyl containing up to 18 carbon atoms; and,

each occurrence of m, n, o, and p independently is an integer wherein m is from 0 to 20, n is specifically from 0 to 18, o is from 0 to 20, and p is from 0 to 20, with the proviso that m+n+o+p is equal to or greater than 2.

3. The mercaptofunctional silane of claim 2 wherein each occurrence of G 1 , G 2 , G 3 and G 4 is independently a straight or branched chain alkylene group of up to 6 carbon atoms; each occurrence of R 0 is independently hydrogen or a straight or branched chain alkyl group of up to 6 carbon atoms and f is 2 to 4; and, m is 0 to 5, n is 0 to 4, o is 0 to 5 and p is 0 to 5, with the proviso that m+n+op is equal to or greater than 2.

4. The mercaptofunctional silane of claim 3 wherein each occurrence of G 1 , G 2 , G 3 and G 4 is independently 3 carbon atoms, each occurrence of R 0 is independently hydrogen or straight or branched chain alkyl group of 1 to 3 carbon atoms and f is 2 or 3; and, m is 0 or 1, n is 1 or 2, o is 1 or 2 and p is 0 or 1, with the proviso that m+n+op is equal to or greater than 2.

5. The mercaptofunctional silane of claim 1 wherein:

each occurrence of G 1 , G 2 , G 3 and G 4 is independently a group derived by substitution of hydrogen on alkyl, alkenyl, aryl, or aralkyl having up to 30 carbon atoms;

each occurrence of X is independently selected from the group consisting of —Cl, —Br, RO—, RC(═O)O—, R 2 C═NO—, R 2 NO—, R 2 N—, —R, (HO) d-1 G 5 O—, HO(CR O 2 ) f O—, and HO(CR 0 2 CR 0 2 O) e —, wherein each R is independently selected from the group consisting of hydrogen or straight, cyclic or branched alkyl, alkenyl, aryl, and aralkyl groups of up to 18 carbon atoms;

G 5 is independently a hydrocarbylene group of from 2 to 15 carbon atoms or a heterocarbylene group of from 4 to 15 carbon atoms containing one or more etheric oxygen atoms;

R 0 is independently given by one of the members for R;

each occurrence of Z β , which forms a bridging structure between two silicon atoms, is independently selected from the group consisting of, [—OG 5 (OH) d-2 O—] 0.5 , [—O(CR 0 2 CR 0 2 O) e —] 0.5 and [—O(R 0 CR 0 ) f O—] 0.5 , wherein each occurrence of R 0 is independently given by one of the members listed for R;

each occurrence of Z θ , which forms a cyclic structure with a silicon atom, is independently given by —OG 4 (OH) d-2 O—, —O(CR 0 2 CR 0 2 O) n — and —O(R 0 CR 0 ) f O— wherein each occurrence of R 0 is independently given by one of the members for R; and,

each occurrence of the subscripts d, e, f, m, n, o and p is independently an integer wherein d is from 2 to 6, e is from 2 to 7, f is from 2 to 15, m is from 0 to 20, n is from 0 to 18, o is from 0 to 20 and, p is from 0 to 20, with the proviso that m+n+o+p is equal to or greater than 2.

6. The mercaptofunctional silane of claim 5 wherein d is 2 to 4, e is 2 to 4, f is 2 to 4, m is 0 to 5, n is 0 to 4, o is 0 to 5 and p is 0 to 5, with the proviso that m+n+op is equal to or greater than 2.

7. The mercaptofunctional silane of claims 6 wherein d is 2, e is 2, f is 3, m is 1 or 2, n is 1 or 2, o is 1 or 2 and p is 0 to 2, with the proviso that m+n+op is equal to or greater than 2.

8. The monofunctional silane of claim 1 which is at least one member selected from the group consisting of 3-(2-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-5-methyl-[1,3,2]dioxasilinan-2-yl)-propane-1-thiol; 3-(2-{3-[2-(3-mercapto-propy)-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yl)-propane-thiol; 3-(2-{3-[2-(3-mercapto-propyl)-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yloxy]-1,1-dimethyl-butoxy}-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yl)-propane-1-thiol; 3-({3-[2-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-yloxy]2-methyl-propoxy}-bis-[3-hydroxy-2-methyl-propoxy]-silanyl)-propane-1-thiol; 3-[{3-[{3-bis-(3-hydroxy-2-methyl-propyl)-(3-mercapto-propyl)-silanyloxy]-1-methyl-propoxy}-(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-silanyloxy]-2-methyl-propan-1-ol; 3-[[3-((3-hydroxy-3-methyl-propoxy)-3-mercapto-propyl)-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-1-methyl-propoxy}-silanyloxy)-2-methyl-propoxy-(3-hydroxy-2-methyl-propoxy)-3-mercapto-propyl)-silanyl]-2-methylpropan-1-ol; 3-(2-{3-[2-(3-mercapato-butyl)-[1,3,2]dioxasilinan-2-yloxy]-propoxy}-[1,3,2]dioxasilinan-2-yl)-butane-1-thiol; 3-(2-{3-[2-(3-mercapto-phenyl)-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yl)-3-benzene-thiol; 3-(2-{3-[2-(3-mercapto-cyclohexyl)-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yloxy]-1,1-dimethyl-butoxy}-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yl)-cyclohexane-1-thiol; 3-({3-[2-mercapto-methyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-diethoxy]-silanyl)-methane-1-thiol; 3-[{3-[{3-bis-(3-hydroxy-2,2-dimethyl-propyl}-(3-mercapt-propyl)-silanloxy]-2,2-dimethyl-propoxy)-(3-hydroxy-2,2-dimethyl-propoxy)-(3-mercapto-propyl)-silanyloxy]-2,2-dimethyl-propan-1-ol; 3-[[3-((3-hydroxy-3-phenyl-propoxy)-3-mercapto-propyl)-{3-[2-(3-mercapto-propyl)-5-phenyl-[1,3,2]dioxasilinan-2-yloxy]-2-phenyl-1-propoxy}-silanyloxy)-2-phenyl-propoxy-(3-hydroxy-2-phenyl-propoxy)-3-mercapto-propyl)-silanyl]-2-phenylpropan-1-ol; 3-[{3-[(methyl)-(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-silanyloxy]-2-methyl-propoxy}-methyl)-(3-mercapto-propyl)-silanyloxy]-2-methyl-propan-1-ol.

9. A process for preparing mercaptofunctional silane which comprises reacting

a) at least one mercaptofunctional silane selected from the group consisting of general Formulae (2), (3), (4) and (5):

(HS)-G 1 -(SiX 3 )  (2)

(HS)-G 2 -(SiX 3 )  (3)

(HS)-G 3 -(SiX 3 )  (4)

(HS)-G 4 -(SiX 3 )  (5)

wherein:

each occurrence of G 1 , G 2 , G 3 , and G 4 is independently a hydrocarbylene group containing from 1 to 30 carbon atoms derived by substitution of a hydrogen on alkyl, alkenyl, aryl, or aralkyl or a substituted divalent heterocarbon containing 2 to 30 carbon atoms and one or more etheric oxygen (—O—) and/or sulfur (—S—) atoms;

each occurrence of X is independently selected from the group consisting of —Cl, —Br, RO—, RC(═O)O—, R 2 C═NO—, R 2 NO—, —R, wherein each R is independently selected from the group consisting of hydrogen or straight, cyclic or branched alkyl, alkenyl, aryl or aralkyl wherein each of up to 18 carbon atoms, with the proviso that at least one X is a hydrolyzable group, with

b) one or more polyhydroxy-containing compounds of general Formula (6):

G 5 (OH) d   (6)

wherein G 5 is a hydrocarbyl group of from 1 to 15 carbon atoms or a heterocarbyl group of from 4 to 15 carbon atoms containing one or more etheric oxygen atoms and d is an integer of from 2 to 6, under tranesterification reaction conditions, thereby producing mercaptofunctional silane of general Formula (1):

[HSG 1 SiZ θ Z β ] m [HSG 2 SiZ β 3 ] n [HSG 3 SiZ β 2 X] o [[HSG 4 SiZ β X 2 ] p   (1)

wherein:

each occurrence of G 1 , G 2 , G 3 , and G 4 is independently a hydrocarbylene group containing from 1 to 30 carbon derived by substitution of a hydrogen on alkyl, alkenyl, aryl, or aralkyl or a substituted divalent heterocarbon containing 2 to 30 carbon atoms and one or more etheric oxygen (—O—) and/or sulfur (—S—) atoms;

each occurrence of X is independently selected from the group consisting of —Cl, —Br, RO—, RC(═O)O—, R 2 C═NO—, R 2 NO—, —R, (HO) d-1 G 5 O—, wherein each R is independently selected from the group consisting of hydrogen, straight, cyclic or branched alkyl that can or can not contain unsaturation, alkenyl groups, aryl groups, and aralkyl groups, wherein each R, other than hydrogen, contains from 1 to 18 carbon atoms, G 5 is independently a hydrocarbylene group of from 2 to 15 carbon atoms or a divalent heterocarbon group of from 4 to 15 carbon atoms containing one or more etheric oxygen atoms;

each occurrence of Z β , which forms a bridging structure between two silicon atoms, is [—OG 5 (OH) d-2 O—] 0.5 , wherein each occurrence of G 5 is independently selected from the group consisting of a hydrocarbylene group from 2 to 15 carbon atoms or a divalent heterocarbon group of from 4 to 15 carbon atoms containing one or more etheric oxygen atoms;

each occurrence of Z θ , which forms a cyclic structure with a silicon atom, is independently given by —OG 5 (OH) d-2 O—, wherein G 5 is independently selected form the group consisting of a hydrocarbylene group of from 2 to 15 carbon atoms or a divalent heterocarbon group of from 4 to 15 carbon atoms containing one or more etheric oxygen atoms;

each occurrence of subscripts d, m, n, o and p independently is an integer wherein d is from 2 to 6 in a first embodiment, 2 or 3 in a second embodiment and 2 in a third embodiment; m is 0 to 20; n is 0 to 18; o is 0 to 20; and, p is 0 to 20, with the proviso that m+n+o+p is equal to or greater than 2.

10. The process of claim 9 wherein the mercaptofunctional silane of Formulae (2), (3), (4) and/or (5) is at least one trialkoxysilane selected from the group consisting of general Formulae (7) to (10):

(HS)-G 1 -(SiOR) 3   (7)

(HS)-G 2 -(SiOR) 3   (8)

(HS)-G 3 -(SiOR) 3   (9)

(HS)-G 4 -(SiOR) 3   (10)

wherein:

each occurrence of G 1 , G 2 , G 3 , and G 4 is independently a hydrocarbylene group containing from 1 to 12 carbon atoms derived by substitution of a hydrogen on alkyl, alkenyl, aryl, or aralkyl; and,

each R independently has one of the aforestated meanings.

11. The process of claim 10 wherein each R independently is a methyl, ethyl, propyl, isopropyl, n-butyl or sec-butyl group.

12. The process of claim 9 wherein mercaptofunctional silane (1) is a dimer, oligomer or polymer in which each silane unit is bonded to an adjacent silane unit through a bridging group resulting from the reaction of the selected mercaptofunctional silane monomer(s) with one or more polyhydroxy-containing compounds of general Formula (11):

G 5 (OH) d   (11)

wherein G 5 is a hydrocarbyl group of from 2 to 15 carbon atoms or a heterocarbyl group of from 4 to 15 carbon atoms containing one or more etheric oxygen atoms and d is an integer of from 2 to 6.

13. The process of claim 12 wherein polyhydroxy-containing compound (11) is a diol of at least one of general Formulae (12) and (13):

HO(R 0 CR 0 ) f OH  (12)

HO(CR 0 2 CR 0 2 O) e H  (13)

wherein R 0 is independently given by one of the members listed above for R, f is 2 to 15 and e is 2 to 7.

14. The process of claim 13 wherein the diol is a least one member selected from the group consisting of HOCH 2 CH 2 OH, HOCH 2 CH 2 CH 2 OH, HOCH 2 CH 2 CH 2 CH 2 OH, HOCH 2 CH(CH 3 )CH 2 OH, (CH 3 ) 2 C(OH)CH 2 CH(OH)CH 3 , CH 3 CH(OH)CH 2 CH 2 OH, HOCH 2 CH 2 OCH 2 CH 2 OH, HOCH 2 CH 2 CH 2 OCH 2 CH 2 CH 2 OH, HOCH 2 CH(CH 3 )OCH 2 CH(CH 3 )OH, HOCH 2 CH 2 OCH 2 CH 2 OCH 2 CH 2 OH, a diol of Formula (11) or a adiol of Formula (12) wherein R 0 is hydrogen or methyl and e is 3 to 7.

15. The process of claim 12 wherein polyhydroxy-containing compound (11) conforms to Formula (14):

G 5 (OH) d   (14)

wherein G 5 is a is a substituted hydrocarbyl group of from 2 to 15 carbon atoms or a substituted heterocarbon of from 4 to 15 carbon atoms containing one or more etheric oxygen atoms; and, d is an integer of from 3 to 6.

16. The process of claim 15 wherein polyhydroxy-containing compound (14) is at least one member selected from the group consisting of glycerol, trimethylolethane, trimethylolpropane, 1,2,4-butanetriol, 1,2,6-hexanetriol, pentaerythritol, dipentaerythritol, tripentaerythritol, mannitol, galacticol and sorbitol.

17. The process of claim 9 wherein product mercaptofunctional silane (1) is at least one member selected from the group consisting of 3-(2-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-5-methyl-[1,3,2]dioxasilinan-2-yl)-propane-1-thiol; 3-(2-{3-[2-(3-mercapto-propy)-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yl)-propane-thiol; 3-(2-{3-[2-(3-mercapto-propyl)-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yloxy]-1,1-dimethyl-butoxy}-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yl)-propane-1-thiol; 3-({3-[2-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-yloxy]-2-methyl-propoxy}-bis-[3-hydroxy-2-methyl-propoxy]-silanyl)-propane-1-thiol; 3-[{3-[{3-bis-(3-hydroxy-2-methyl-propyl)-(3-mercapto-propyl)-silanyloxy]-1-methyl-propoxy}-(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-silanyloxy]-2-methyl-propan-1-ol; 3-[[3-((3-hydroxy-3-methyl-propoxy)-3-mercapto-propyl)-{3-[2-(3-mercapto-propyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-1-methyl-propoxy}-silanyloxy)-2-methyl-propoxy-(3-hydroxy-2-methyl-propoxy)-3-mercapto-propyl)-silanyl]-2-methylpropan-1-ol; 3-(2-{3-[2-(3-mercapto-butyl)-[1,3,2]dioxasilinan-2-yloxy]-propoxy}-[1,3,2]dioxasilinan-2-yl)-butane-1-thiol; 3-(2-{3-[2-(3-mercapto-phenyl)-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yl)-3-benzene-thiol; 3-(2-{3-[2-(3-mercapto-cyclohexyl)-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yloxy]-1,1-dimethyl-butoxy}-4,4,6-trimethyl-[1,3,2]dioxasilinan-2-yl)-cyclohexane-1-thiol; 3-({3-[2-mercapto-methyl)-5-methyl-[1,3,2]dioxasilinan-2-yloxy]-2-methyl-propoxy}-diethoxy]-silanyl)-methane-1-thiol; 3-[3-[{3-bis-(3-hydroxy-2,2-dimethyl-propyl)-(3-mercapt-propyl)-silanyloxy]-2,2-dimethyl-propoxy}-(3-hydroxy-2,2-dimethyl-propoxy)-(3-mercapto-propyl)-silanyloxy]-2,2-dimethyl-propan-1-ol; 3-[[3-((3-hydroxy-3-phenyl-propoxy)-3-mercapto-propyl)-{3-[2-(3-mercapto-propyl)-5-phenyl-[1,3,2]dioxasilinan-2-yloxy]-2-phenyl-1-propoxy}-silanyloxy)-2-phenyl-propoxy-(3-hydroxy-2-phenyl-propoxy)-3-mercapto-propyl)-silanyl]-2-phenylpropan-1-ol; and, 3-[{3-[(methyl)-(3-hydroxy-2-methyl-propoxy)-(3-mercapto-propyl)-silanyloxy]-2-methyl-propoxy}-methyl)-(3-mercapto-propyl)-silanyloxy]-2-methyl-propan-1-ol.

18. Free-flowing particulate treated with at least one mercaptofunctional silane of Formula (1) of claim 1 , the silane being present in admixture with and/or chemically bonded to particulate.

19. The free-flowing particulate of claim 18 wherein the particulate is at least one member selected from the group consisting of metal oxide, siliceous material and carbon black.

20. The free-flowing particulate of claim 19 wherein the metal oxide is at least one member selected from the group consisting of silica, titanium and alumina; and, the siliceous material is at least one member of the group consisting of aluminosilicate, clay and talc.

21. The free-flowing particulate of claim 19 wherein the particulate is at least one member selected from the group consisting of mixtures of silica and carbon black and mixtures of silica and alumina.

Assignments (27)