Integrated CMOS-MEMS technology for wired implantable sensors
Disclosed are wired implantable integrated CMOS-MEMS sensors and fabrication methods. A first ceramic substrate comprising a biocompatible material such as fused silica is provided. A polysilicon layer is formed on the first substrate. An integrated circuit is fabricated adjacent to the surface of the first substrate. A passivation layer is formed on the integrated circuit. A conductive area is formed on the passivation layer that provides electrical communication with the integrated circuit. A feedthrough is formed through the first substrate that contacts the conductive area and provides for external electrical communication to the integrated circuit. A second ceramic substrate or cap comprising a biocompatible material is fused to the first substrate so as to form a cavity that encases the integrated circuit and form a sensor. The cavity is preferably a pressure cavity which cooperates to form a pressure sensor
1 . Apparatus comprising:
a first substrate comprising a ceramic material;
an integrated circuit formed on the first substrate;
at least one conductive feedthrough formed through the first substrate that is in electrical communication with the integrated circuit; and
a second substrate comprising a ceramic material that is hermetically sealed to the first substrate to define an cavity that encloses the integrated circuit, which cavity and integrated circuit cooperate to provide a sensing apparatus.
2 . The apparatus recited in claim 1 further comprising:
a pair of lower capacitor electrodes formed on the first substrate that are respectively coupled to the integrated circuit;
wherein the second substrate is configured to have a deflective region that changes position in response to pressure; and
an upper capacitor electrode formed on the deflective region.
3 . The apparatus recited in claim 1 wherein the first and second substrates are comprised of glass, fused silica, sapphire, quartz or silicon.
4 . The apparatus recited in claim 3 wherein the integrated circuit is passivated using silicon nitride.
5 . Apparatus comprising:
a first fused silica substrate;
an integrated circuit formed on the first fused silica substrate;
a feedthrough formed through the first fused silica substrate that in electrical communication with the integrated circuit; and
a second fused silica substrate sealed to the first fused silica substrate to define a cavity that encloses the integrated circuit, which cavity and integrated circuit cooperate to provide a sensing apparatus.
6 . The apparatus recited in claim 5 further comprising:
at least one lower capacitor electrode formed on the first fused silica substrate;
a deflective region that changes position in response to pressure formed in the cavity; and
an upper capacitor electrode formed on the deflective region.
7 . A method of fabricating implantable pressure sensing apparatus comprising:
providing a first substrate comprising a ceramic material;
forming a polysilicon layer on the first substrate;
fabricating an integrated circuit adjacent to a surface of the first substrate;
forming a passivation layer on the integrated circuit;
forming a conductive area on the passivation layer that provides electrical communication to the integrated circuit;
forming a feedthrough through the first substrate that contacts the conductive area that provides for external electrical communication to the integrated circuit; and
fusing a second substrate comprising a ceramic material to the first substrate to form a hermetic cavity that encases the integrated circuit.
8 . The method recited in claim 7 wherein the first and second substrates comprise fused silica.
9 . The method recited in claim 7 further comprising annealing the polysilicon layer to provide stress relief.
10 . The method recited in claim 7 wherein the integrated circuit fabricated by:
forming an active area in the polysilicon layer;
forming source and drain electrodes in the active area;
growing gate oxide on the substrate; and
forming a gate on the gate oxide.
11 . The method recited in claim 7 wherein the active area in the polysilicon layer and the source and drain electrodes are formed using photolithography and ion implantation.
12 . The method recited in claim 7 wherein the gate comprises metal or polysilicon.
13 . The method recited in claim 7 where the integrated circuit is passivated using silicon nitride.