IP Library Granted Patent US 8,119,724
Granted Patent B1
US 8,119,724 · App. 11/549,278 · Granted Feb 21, 2012

Shrinkage-resistant polymers

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Quick Facts
Patent No.
US 8,119,724
App. No.
11/549,278
Granted
Feb 21, 2012
Kind
B1
Abstract

The present invention provides moisture curable polyacrylate compositions, which cured elastomers thereof demonstrate improved resistance to shrinkage when exposed to hydrocarbon fluids such as transmission fluids and oil and fuel based fluids. Such compositions include: a) a moisture curable silyl functionalized polyacrylate; and b) at least one hydrocarbon fluid-absorbing component, wherein the hydrocarbon-fluid absorbing component is present in an amount sufficient to reduce shrinkage of the cured composition when exposed to a hydrocarbon fluid.

Claims (34)

1. An uncured gasket composition curable at room temperature on a first sealing surface and positionable against a second sealing surface comprising a mixture of:

a) a moisture curable silyl functionalized polyacrylate having the structure,

wherein each R 1 is independently selected from a C 1 to C 6 alkyl, each R 2 is independently selected from a C 1 to C 10 alkyl, a is integer from 0-3, q is an integer from 2 to about 1,000, and A is a hydrocarbon diradical containing at least one (meth)acrylate linkage;

b) at least one component which reduces shrinkage of the cured composition upon exposure of the cured composition to a hydrocarbon fluid, wherein the component is present in an amount sufficient to reduce shrinkage of the cured composition when exposed to a hydrocarbon fluid as compared to the same cured composition without the at least one component;

c) optionally a filler; and

d) optionally a moisture-cure catalyst.

2. The composition of claim 1 , wherein the component is a polyolefin.

3. The composition of claim 1 wherein the component is a polyolefin in particulate form dispersed in the composition.

4. The composition of 1 , wherein the component is present in an amount of about 1% to about 20% by weight of the composition.

5. The composition of claim 3 , wherein the polyolefin in particulate form has an average particle size of about 0.1 to about 50 microns.

6. A method of using the composition of claim 1 , comprising the steps of:

a) providing the composition of claim 1 ;

b) permitting the composition to cure; and

c) exposing the cured composition to a hydrocarbon fluid.

7. A composition comprising:

a) a moisture curable silyl functionalized polyacrylate; and

b) a polyolefin in particulate form present in an amount sufficient to reduce shrinkage of the cured composition when exposed to a hydrocarbon fluid.

8. The composition of claim 7 , wherein the polyolefin in particulate form has an average particle size of about 0.1 to about 50 microns.

9. A method of using the composition of claim 7 , comprising the steps of:

a) providing the composition of claim 7 ;

b) permitting the composition to cure; and

c) exposing the cured composition to a hydrocarbon fluid.

10. The composition of claim 1 , wherein the component is polyethylene.

11. A method of reducing shrinkage of a gasket comprising a cured polyacrylate composition the shrinkage caused by exposure of the cured polyacrylate composition to a hydrocarbon fluid, including the steps of:

providing a curable silyl functionalized polyacrylate polymer;

preselecting an amount of the shrinkage-reducing component sufficient to reduce volume change of the cured polyacrylate composition caused by exposure to a hydrocarbon fluid;

mixing the silyl functionalized polyacrylate polymer and the preselected amount of a shrinkage-reducing component to form a curable polyacrylate composition; and

permitting the polyacrylate composition to cure.

12. The method of claim 11 further comprising curing the polyacrylate composition on a substrate to be sealed.

13. The method of claim 11 further comprising curing the polyacrylate composition on a substrate to be sealed and subsequently exposing the cured polyacrylate composition to a hydrocarbon fluid.

14. The method of claim 11 wherein the shrinkage-reducing component is a polyolefin.

15. The method of claim 11 wherein the shrinkage-reducing component is polyethylene.

16. The method of claim 11 wherein the curable silyl functionalized polyacrylate has the structure,

wherein each R 1 is independently selected from a C 1 to C 6 alkyl, each R 2 is independently selected from a C 1 to C 10 alkyl, a is integer from 0-3, q is an integer from 2 to about 1,000, and A is a hydrocarbon diradical containing at least one (meth)acrylate linkage.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2015
From: HENKEL US IP LLC
To: HENKEL IP & HOLDING GMBH
Reel/Frame 035100/0151 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 7, 2014
From: HENKEL CORPORATION
To: HENKEL US IP LLC
Reel/Frame 034183/0611 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2011
From: LIN, CHIU-SING; LIM, THOMAS FAY-OY; ISSARI, BAHRAM
To: HENKEL CORPORATION
Reel/Frame 026671/0638 →