Integrated water treatment system
View Patent ↗An integrated water treatment system for sanitizing the water in a water system and reducing scaling includes an electrolytic cell through which water is passed. An electronic control system is coupled to the electrolytic cell, to provide a drive current to the cell to generate a sanitizer by electrolysis. The control system applies a variable frequency alternating voltage drive to said cell to reduce scaling build-up in the system.
1. An integrated water treatment system for sanitizing the water in a water system and reducing scaling, comprising:
an electrolytic cell through which water containing a dissolved electrolyte is pumped, the electrolytic cell including an electrode set comprising a plurality of flat plates, a housing supporting the electrode set and configured for mounting in a recirculating water flow path of the water system, and a water flow path portion within the housing through which water to-be-treated flows from an inlet side of the housing to an outlet side of the housing;
an electronic control system coupled to the electrolytic cell, said system adapted to provide a drive current to the cell to generate a sanitizer by electrolysis;
said control system further adapted to apply a time varying voltage drive to said cell to reduce scaling build-up, said time varying voltage drive having a frequency of at least 1 Hz; and
wherein the control system is a single microprocessor-based control system adapted to provide a composite signal to the cell which is a composite of a constant current source drive and said time-varying voltage drive, and wherein the electronic control system includes a microprocessor;
the system further comprising a DC power source providing a DC potential difference between a first node and a second node, and wherein said electronic control system comprises a plurality of solid state switches coupling the DC power source to the cell, the switches being controlled by the electronic control system, and wherein the microprocessor is adapted to execute an algorithm to control the switches to provide a variable pulse width modulated DC-to-DC constant current source function.
2. The system of claim 1 , wherein said electrolytic cell generates a halogen for providing sanitizing water treatment in a body of water.
3. The system of claim 1 , wherein said electronic control system is adapted to monitor the application of DC current to the cell and to adjust the current to remain substantially constant across varying water conditions or changes in the electrolyte.
4. The system of claim 1 , wherein the polarity of the drive current is reversed by the control system to clean deposits or contamination from the cell.
5. The system of claim 1 , wherein the time-varying voltage drive applied to the cell includes a time-varying signal waveform having cyclical alternatively positive-going and negative-going portions.
6. The system of claim 5 , wherein said time-varying signal has a repetition rate between 3 KHz and 5 KHz.
7. The system of claim 5 , wherein the time-varying signal has a repetition rate which is ramped or stepped from a first frequency to a second frequency in a cycle having a predetermined duration.
8. The system of claim 7 , wherein the predetermined duration is about one second.
9. The system of claim 1 , wherein said time varying signal varies in frequency between at least 1 Hz and an upper frequency no greater than 20 KHz.
10. The system of claim 1 , wherein said control system includes a coupling capacitor for coupling said time-varying voltage drive to said cell.
11. The system of claim 1 , wherein said plurality of flat plates are mounted within the cell housing in a parallel relationship.
12. The system of claim 1 , wherein the water system is a bathing installation.
13. A water treatment system for treating water including a dissolved electrolyte in a water system including a pump and a water flow line, comprising:
an electrolytic cell coupled into the water flow line so that water flows through the cell when the pump is operating, the cell including a plurality of cell plates, a cell housing for supporting the plates in an aligned relationship, and first and second electrical terminals;
an electronic control system coupled to the first and second terminals of the electrolytic cell, said system adapted to provide a drive current to the cell to generate a sanitizer by electrolysis;
said electronic control system further comprising a time-varying signal generator and a coupling capacitor coupled to said first terminal of said cell, the signal generator adapted to apply an AC-coupled high frequency time varying voltage drive through said coupling capacitor to said cell to reduce scaling build-up; and
wherein said electronic control system is adapted to selectively apply a composite electrical signal to the first and second terminals of the cell comprising a superposition of said drive current and said high frequency time varying voltage; and
wherein the electronic control system includes a microprocessor, the system further comprising a DC power source providing a DC potential difference between a first node and a second node, and wherein said electronic control system comprises a plurality of solid state switches coupling the DC power source to the cell, the switches being controlled by the electronic control system, and wherein the microprocessor is adapted to execute an algorithm to control the switches to provide a variable pulse width modulated DC-to-DC constant current source function.
14. The system of claim 13 , wherein said electrolyte includes a halogen salt, and said electrolytic cell generates a halogen for providing sanitizing water treatment in a body of water.
15. The system of claim 13 , wherein said electronic control system is adapted to monitor the application of DC current to the cell and to adjust the current to remain substantially constant across varying water conditions or changes in the electrolyte.
16. The system of claim 13 , wherein the time-varying voltage drive applied to the cell includes a time-varying signal waveform having cyclical alternatively positive-going and negative-going portions.
17. The system of claim 16 , wherein said time-varying signal has a repetition rate between at least 1 Hz and an upper frequency which does not exceed 20 KHz.
18. The system of claim 17 , wherein the time-varying signal has a repetition rate which is ramped or stepped from a first frequency to a second frequency in a cycle having a predetermined duration.
19. The system of claim 18 , wherein the predetermined duration is about one second.
20. The system of claim 13 , wherein the control system is a single microprocessor-based control system.
21. The system of claim 13 , wherein said plurality of plates are planar plates mounted within the cell housing in a parallel relationship.
22. The system of claim 13 , wherein the control system is adapted to apply said AC-coupled high frequency time varying voltage drive only when the pump is operating.
23. The system of claim 13 , wherein said plurality of plates are coated with a corrosion resistant material.
24. The system of claim 23 , wherein said corrosion resistant material is rhuthenium dioxide.
25. The system of claim 13 , wherein the water flow line is a recirculating water flow line, wherein water is recirculated through the water system.
26. The system of claim 13 , wherein the water system is part of a bathing pool or spa installation.