In sealed compressors, in one form of the invention, the compressor housing and the compression mechanism are assembled to one another without fasteners. As a result, the time required to install and tighten the fasteners is eliminated, lessen the time required to assemble the compressor. Further, such a fastenerless assembly requires less parts and machining, further reducing the cost of the compressor. Additionally, in one form of the invention, the compression mechanism includes two bearings mounted to the compressor housing and a cylinder block reciprocatingly driven between the bearings by an eccentric member of the crankshaft. Typically, the cylinder block of existing compressors is rigidly mounted to the compressor housing and does not reciprocate.
1. A compressor, comprising:
a hermetic housing having a refrigerant inlet and a refrigerant outlet;
a motor having a stator and a rotor positioned within said housing;
a crankshaft including an eccentric, said crankshaft rotatably engaged with said rotor;
first and second bearings positioned within said housing, said crankshaft rotatably supported by at least one of said bearings; and
a cylinder block moveable relative to said bearings, said cylinder block defining with said eccentric at least one compression chamber configured to receive a refrigerant therein, said eccentric positioned in and engaging said cylinder block whereby rotation of said crankshaft and said eccentric causes reciprocating translation of said cylinder block with respect to said bearings and relative movement between at least one inner wall of said compression chamber and said eccentric to compress the refrigerant in said compression chamber from a suction pressure to a discharge pressure;
said hermetic housing comprising a first portion and a second portion connected to said first portion, said first and second bearings being disposed between said first and second portions of said hermetic housing and pressed together by said first and second portions of said hermetic housing;
wherein said cylinder block is spaced radially inwardly from said hermetic housing and said bearings radially enclose said cylinder block and contact said cylinder block on opposite axial ends thereof to form said at least one compression chamber.
2. The compressor of claim 1 , wherein at least one of said bearings comprises a guide member and said cylinder block comprises a guide recess, said guide member positioned in said guide recess, said guide recess defining relative reciprocating translation of said cylinder block with respect to said at least one bearing.
3. The compressor of claim 2 , wherein said guide recess is substantially linear and defines an axis, whereby the relative reciprocating translation of said cylinder block with respect to said at least one bearing is parallel to said axis.
4. The compressor of claim 2 , wherein said at least one bearing further comprises a second guide member and said cylinder block further comprises a second guide recess, said second guide member positioned within said second recess, said first and second guide members defining an axis, whereby the relative reciprocating translation of said cylinder block with respect to said at least one bearing is parallel to said axis.
5. The compressor of claim 1 , wherein said eccentric constantly bears against at least a portion of said cylinder block defining said cylinder bore, whereby rotation of said eccentric compresses fluid within said compression chamber.
6. The compressor of claim 5 , wherein the portion of said cylinder block defining said cylinder bore comprises opposing substantially semicircular wall portions and substantially straight walls positioned between said opposing substantially semicircular wall portions, wherein said eccentric is in sealing contact with said substantially straight walls at any rotational position of said eccentric.
7. The compressor of claim 1 , wherein said bearings and said cylinder block form an assembly, and including a guide member on said assembly slidably interfitted with a guide recess on said assembly to define relative reciprocation of said cylinder block with respect to said bearings.
8. A compressor, comprising:
a hermetic housing having a refrigerant inlet and refrigerant outlet;
a motor having a stator and a rotor positioned within said housing;
a crankshaft including an eccentric, said crankshaft rotatably engaged with said rotor;
a bearing positioned within said housing, said crankshaft rotatably supported by said bearing; and
a cylinder block moveable relative to said bearing, said cylinder block defining a cylinder bore extending therethrough and configured to receive a refrigerant therein, said eccentric positioned in and engaging said cylinder bore whereby rotation of said crankshaft and said eccentric causes reciprocating translation of said cylinder block with respect to said bearing to compress the refrigerant from a suction pressure to a discharge pressure;
said bearing comprising a guide member and said cylinder block comprising a guide recess, said guide member positioned in said guide recess, said guide recess defining relative reciprocating translation of said cylinder block with respect to said bearing; and
further comprising a bearing roller, said bearing roller substantially surrounding said guide member.
9. A compressor, comprising:
a hermetic housing including a first portion and a second portion, said housing defining a refrigerant inlet and a refrigerant outlet;
a motor having a stator and rotor, said motor positioned within said housing;
a crankshaft rotatably engaged with said rotor;
a compressor mechanism including a cylinder block mounted within said housing and driven by said crankshaft, said compressor mechanism configured to receive a refrigerant at suction pressure and compress the refrigerant to discharge pressure; and
first and second bearings, said crankshaft rotatably supported by at least one of said bearings, said first and second bearings pressed together between said first portion and second portion of said housing, said compressor mechanism mounted to said bearings and said bearings being mounted to said housing by the compression between said first portion and said second portion of said housing;
wherein said cylinder block is spaced radially inwardly from said hermetic housing and said bearings radially enclose and axially support said cylinder block within said hermetic housing.
10. The compressor of claim 9 , wherein at least one of said first and second portions of said housing further comprises a recess, at least a portion of at least one of said bearings is received within said recess.
11. The compressor of claim 10 , wherein said recess further defines a shoulder, said shoulder substantially entirely contacting said at least one bearing to press said at least one bearing against the other of said first and second portions of said housing.
12. The compressor of claim 9 , wherein said bearings are mounted to said housing solely by the compression between said first and second housing portions.
13. The compressor of claim 9 , wherein said pressed together bearings form a discharge chamber for compressed refrigerant.