IP Library Granted Patent US 7,508,182
Granted Patent B1
US 7,508,182 · App. 11/553,434 · Granted Mar 24, 2009

Method and apparatus for improved current mode control for large conversion ratio synchronous buck converter with lossless current sense

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Quick Facts
Patent No.
US 7,508,182
App. No.
11/553,434
Granted
Mar 24, 2009
Kind
B1
Abstract

Methods and apparatuses are provided for monitoring an inductor output current delivered to a load by a power converter. For example, there is provided an apparatus comprising: at least one power switch operatively coupled to an input voltage source; an output inductor operatively coupled to the at least one power switch and to the load; and a current sensor operatively coupled to the output inductor, the current sensor providing a current sense signal corresponding to the inductor output current delivered to the load. In one embodiment, the current sensor comprises: a filter comprising a first resistor coupled in series with a first capacitor; and a second capacitor coupled in parallel with the first resistor, the first and second capacitors forming an AC voltage divider to increase the signal-to-noise ratio of the current sense signal.

Claims (49)

1. A DC-to-DC power converter with improved monitoring of output inductor current delivered to a load, comprising:

at least one power switch connected to an input voltage source;

an output inductor connected to the at least one power switch and to the load; and

a current sensor circuitry coupled to the output inductor, the current sensor circuitry providing a current sense signal corresponding to current passing through an internal DC resistance of the output inductor, the current sensor circuitry comprising:

a filter comprising a first resistor connected in series with a first capacitor; and

a second capacitor connected in parallel with the first resistor, the first and second capacitors forming an AC voltage divider;

wherein the second capacitor is characterized by a second capacitance value that is at least one order of magnitude smaller than a first capacitance value of the first capacitor, thereby increasing signal-to-noise ratio of the current sense signal for improved monitoring of the output inductor current delivered to the load.

2. The DC-to-DC power converter of claim 1 , further comprising at least one phase sensing switch connected to the input voltage source in parallel with the at least one power switch.

3. The DC-to-DC power converter of claim 2 , further comprising a pulse width modulation circuit for generating common control pulses for the at least one power switch and the at least one phase sensing switch responsive to a current sense signal.

4. The DC-to-DC power converter of claim 3 , wherein the at least one phase sensing switch and the pulse width modulation circuit are included in a common integrated circuit.

5. The DC-to-DC power converter of claim 2 , wherein:

the at least one power switch comprises a high-side power switch connected to the input voltage source and a low-side power switch connected to ground; and

the high-side power switch and the low-side power switch are connected together to define a power phase node therebetween, the output inductor being connected to the power phase node.

6. The DC-to-DC power converter of claim 5 , wherein:

the at least one phase sensing switch comprises a high-side phase sensing switch connected to the input voltage source and a low-side phase sensing switch connected to ground; and

the high-side phase sensing switch and the low-side phase sensing switch are connected together to define a signal phase node therebetween, the filter being connected to the signal phase node.

7. The DC-to-DC power converter of claim 6 , wherein the filter further comprises:

a first on-state resistance of the high-side power switch and the high-side phase sensing switch during a first conductive state of the high-side switches; and

a second on-state resistance of the low-side power switch and the low-side phase sensing switch during a second conductive state of the low-side switches.

8. The DC-to-DC power converter of claim 1 , wherein the at least one power switch comprises a MOSFET device.

9. An apparatus for monitoring an inductor output current delivered to a load, comprising:

at least one power switch operatively coupled to an input voltage source;

an output inductor operatively coupled to the at least one power switch and to the load; and

a current sensor operatively coupled to the output inductor, the current sensor providing a current sense signal corresponding to the inductor output current delivered to the load, the current sensor comprising:

a filter comprising a first resistor coupled in series with a first capacitor; and

a second capacitor coupled in parallel with the first resistor, the first and second capacitors forming an AC voltage divider;

wherein the second capacitor is characterized by a second capacitance value that is smaller than a first capacitance value of the first capacitor, thereby increasing signal-to-noise ratio of the current sense signal for improved monitoring of the output inductor current delivered to the load.

10. The apparatus of claim 9 , wherein the second capacitance value is at least one order of magnitude smaller than the first capacitance value.

11. The apparatus of claim 9 , further comprising at least one phase sensing switch connected to the input voltage source in parallel with the at least one power switch.

12. The apparatus of claim 11 , further comprising a pulse width modulation circuit for generating common control pulses for the at least one power switch and the at least one phase sensing switch responsive to a current sense signal.

13. The apparatus of claim 12 , wherein the at least one phase sensing switch and the pulse width modulation circuit are included in a common integrated circuit.

14. The apparatus of claim 11 , wherein:

the at least one power switch comprises a high-side power switch connected to the input voltage source and a low-side power switch connected to ground; and

the high-side power switch and the low-side power switch are connected together to define a power phase node therebetween, the output inductor being connected to the power phase node.

15. The apparatus of claim 14 , wherein:

the at least one phase sensing switch comprises a high-side phase sensing switch connected to the input voltage source and a low-side phase sensing switch connected to ground; and

the high-side phase sensing switch and the low-side phase sensing switch are connected together to define a signal phase node therebetween, the filter being connected to the signal phase node.

16. The apparatus of claim 15 , wherein the filter further comprises:

a first on-state resistance of the high-side power switch and the high-side phase sensing switch during a first conductive state of the high-side switches; and

a second on-state resistance of the low-side power switch and the low-side phase sensing switch during a second conductive state of the low-side switches.

17. The apparatus of claim 9 , wherein the at least one power switch comprises a MOSFET device.

18. A method for monitoring output current in a DC-to-DC power converter, the power converter comprising at least one power switch, an output inductor operatively coupled to the at least one power switch, and a current sensor operatively coupled to the output inductor, the method comprising:

(a) measuring the output current passing through the output inductor using the current sensor, the current sensor comprising:

a filter comprising a first resistor coupled in series and a first capacitor; and

a second capacitor coupled in parallel with the first resistor, the first and second capacitors forming an AC voltage divider, wherein the second capacitor is characterized by a second capacitance value that is at least one order of magnitude smaller than a first capacitance value of the first capacitor; and

(b) generating a current sense signal corresponding to the output current, wherein the AC voltage divider increases signal-to-noise ratio of the current sense signal for improved monitoring of the output current.

19. The method of claim 18 , further comprising operating a pulse width modulation circuit to control the at least one power switch in response to the current sense signal.

20. The method of claim 18 , wherein the step of generating a current sense signal comprises measuring a voltage differential across at least one of the first capacitor and the second capacitor.

21. The method of claim 18 , further comprising filtering noise from the current sense signal when the at least one power switch changes state.

Assignments (6)
ASSIGNMENT OF PATENT SECURITY INTEREST PREVIOUSLY RECORDED AT REEL/FRAME (040646/0799) Recorded Feb 17, 2023
From: HSBC BANK USA, NATIONAL ASSOCIATION, AS RESIGNING AGENT
To: JPMORGAN CHASE BANK, N.A., AS SUCCESSOR AGENT
Reel/Frame 062781/0544 →
SECURITY INTEREST Recorded Nov 17, 2016
From: SEMTECH CORPORATION; SEMTECH NEW YORK CORPORATION; SIERRA MONOLITHICS, INC.; SEMTECH EV, INC.; TRIUNE SYSTEMS, L.L.C.; TRIUNE IP, LLC
To: HSBC BANK USA, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 040646/0799 →
RELEASE OF SECURITY INTEREST Recorded May 2, 2013
From: JEFFERIES FINANCE LLC
To: SEMTECH CORPORATION; SEMTECH NEW YORK CORPORATION; SIERRA MONOLITHICS, INC.
Reel/Frame 030341/0059 →
SECURITY AGREEMENT Recorded May 2, 2013
From: SEMTECH CORPORATION; SEMTECH NEW YORK CORPORATION; SIERRA MONOLITHICS, INC.
To: HSBC BANK USA, NATIONAL ASSOCIATION
Reel/Frame 030341/0099 →
GRANT OF SECURITY INTEREST Recorded Mar 20, 2012
From: SEMTECH CORPORATION; SEMTECH NEW YORK CORPORATION; SIERRA MONOLITHICS, INC.
To: JEFFERIES FINANCE LLC
Reel/Frame 027897/0141 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2006
From: CHANG, CHIN
To: SEMTECH CORPORATION
Reel/Frame 018636/0240 →