Method and apparatus for containing a conductor carrier in an electrical connector
View Patent ↗The present invention, in one form, is directed to an electrical assembly including a conductor carrier, a plurality of conductors at least partially within the conductor carrier, and an electrical connector coupled with the plurality of conductors. The electrical connector includes a housing member and at least one post. The housing member includes a first wall and a second wall. The post is connected to the first wall, extends toward the second wall, extends through the conductor carrier, and terminates at least near the second wall, the post being disposed between at least two of the plurality of conductors. In an embodiment of the present invention, the post transversely pierces the conductor carrier.
1. An electrical connector configured for connecting with a conductor carrier and a plurality of conductors at least partially within the conductor carrier, said electrical connector comprising:
a housing member including a first wall and a second wall, said first and second walls of said housing member forming an exterior of the electrical connector; and
at least one post, wherein said at least one post is formed integral with said housing member and is connected to said first wall, extends toward said second wall, terminates at least near said second wall, and is configured for extending through the conductor carrier and retaining within said housing member an end of the conductor carrier, the conductor carrier being detachable relative to said housing member and including a tubular sleeve through which said at least one post extends, said second wall including an inner surface adjacent said at least one post, said inner surface being without either a slot and a hole for receiving said at least one post.
2. The electrical connector of claim 1 , wherein said at least one post is a single post.
3. The electrical connector of claim 1 , wherein said at least one post contacts said second wall.
4. The electrical connector of claim 1 , wherein said at least one post includes a first end and a second end, said first end connected to said first wall, each said first and second ends having a transverse cross-sectional extent, said cross-sectional extent of said first end being greater than said cross-sectional extent of said second end.
5. The electrical connector of claim 1 , wherein said at least one post is configured for piercing the conductor carrier.
6. The electrical connector of claim 1 , wherein said at least one post includes a transverse cross-section, said transverse cross-section including a shape which is generally one of a circle, a triangle, a square, an ellipse, and a rectangle.
7. An electrical assembly comprising:
a conductor carrier including a tubular sleeve;
a plurality of conductors at least partially within said conductor carrier; and
an electrical connector coupled with said plurality of conductors, said electrical connector comprising:
a housing member including a first wall and a second wall, said first and second walls of said housing member forming an exterior of said electrical connector, said conductor carrier being detachable relative to said housing member; and
at least one post, wherein said at least one post is formed integral with said housing member and is connected to said first wall, extends toward said second wall, extends through said tubular sleeve of said conductor carrier, and terminates at least near said second wall, said at least one post disposed between at least two of said plurality of conductors, said second wall including an inner surface adjacent said at least one post, said inner surface being without either a slot and a hole for receiving said at least one post.
8. The electrical assembly of claim 7 , wherein said at least one post is a single post.
9. The electrical assembly of claim 7 , wherein said at least one post contacts said second wall.
10. The electrical assembly of claim 7 , wherein said at least one post includes a first end and a second end, said first end connected to said first wall, each said first and second ends having a transverse cross-sectional extent, said cross-sectional extent of said first end being greater than said cross-sectional extent of said second end.
11. The electrical assembly of claim 7 , wherein said at least one post transversely pierces said conductor carrier.
12. The electrical assembly of claim 11 , wherein said conductor carrier comprises a mesh sleeve.
13. The electrical assembly of claim 7 , wherein said at least one post includes a transverse cross-section, said transverse cross-section including a shape which is generally one of a circle, a triangle, a square, an ellipse, and a rectangle.
14. A method of assembling an electrical assembly, comprising the steps of:
providing a conductor carrier including a tubular sleeve, a plurality of conductors at least partially within said conductor carrier, and an electrical connector coupled with said plurality of conductors and including a housing member, said housing member including a first wall and a second wall, said first and second walls of said housing member forming an exterior of said electrical connector, said conductor carrier being detachable relative to said housing member;
coupling said conductor carrier with at least one post, wherein said at least one post is formed integral with said housing member and is connected to said first wall, extends toward said second wall, extends through said tubular sleeve of said conductor carrier, and terminates at least near said second wall, said at least one post disposed between at least two of said plurality of conductors, said second wall including an inner surface adjacent said at least one post, said inner surface being without either a slot and a hole for receiving said at least one post; and
retaining within said housing member an end of said conductor carrier.
15. The method of claim 14 , wherein said at least one post is a single post.
16. The method of claim 14 , wherein said at least one post contacts said second wall.
17. The method of claim 14 , wherein said at least one post includes a first end and a second end, said first end connected to said first wall, each said first and second ends having a transverse cross-sectional extent, said cross-sectional extent of said first end being greater than said cross-sectional extent of said second end.
18. The method of claim 14 , wherein said coupling step includes said at least one post transversely piercing said conductor carrier.
19. The method of claim 18 , wherein said conductor carrier comprises a mesh sleeve.
20. The method of claim 14 , wherein said at least one post includes a transverse cross-section, said transverse cross-section including a shape which is generally one of a circle, a triangle, a square, an ellipse, and a rectangle.