IP Library Granted Patent US 8,956,758
Granted Patent B2
US 8,956,758 · App. 11/555,098 · Granted Feb 17, 2015

Anode active material and battery

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Quick Facts
Patent No.
US 8,956,758
App. No.
11/555,098
Granted
Feb 17, 2015
Kind
B2
Abstract

An anode active material capable of preventing shape deformation due to expansion and shrinkage and a battery using the anode are provided. An anode active material layer contains a powdery anode active material containing Si or Sn as an element. The average degree of circularity of the anode active material is 0.90 or less. By decreasing the average degree of circularity, the surface area becomes wide, and the reactive region becomes large. As a result, an intense local reaction is prevented, and the number of cracks resulting from expansion and shrinkage are reduced.

Claims (36)

1. An anode active material in a powder state comprising:

particles consisting essentially of a material selected from the group consisting of silicon and an alloy of silicon,

wherein an average degree of circularity of the particles is less than 90%, and

wherein the particles are chemically bonded with each other at contact points, physically contacted with each other, adhered to each other by a binder, or alloyed with an anode current collector at least in part.

2. The anode active material according to claim 1 , wherein an average particle diameter is 20 μm or less.

3. The anode active material according to claim 2 , wherein the average particle diameter is 10 μm or less.

4. The anode active material according to claim 2 , wherein the average particle diameter is 0.3 μm or more.

5. A battery comprising:

a cathode;

an anode; and

an electrolytic solution,

wherein the anode contains an anode active material in a powder state comprising particles consisting essentially of a material selected from the group consisting of silicon and an alloy of silicon,

wherein an average degree of circularity of the particles is less than 90%, and

wherein the particles are chemically bonded with each other at contact points, physically contacted with each other, adhered to each other by a binder, or alloyed with an anode current collector at least in part.

6. The battery according to claim 5 , wherein an average particle diameter of the anode active material is 20 μm or less.

7. The battery according to claim 6 , wherein the average particle diameter of the anode active material is 10 μm or less.

8. The battery according to claim 6 , wherein the average particle diameter of the anode active material is 0.3 μm or more.

9. The anode active material according to claim 1 , wherein the particles consist essentially of a Si:Ti:Cu alloy.

10. The battery according to claim 5 , wherein the particles consist essentially of Si or a Si:Ti:Cu alloy.

11. A battery comprising:

a cathode;

an anode; and

an electrolytic solution,

wherein the anode contains an anode current collector and an anode active material in a powder state provided on the anode current collector, the anode active material comprising particles consisting essentially of a material selected from the group consisting of silicon and an alloy of silicon,

wherein an average degree of circularity of the particles is 0.90 or less,

wherein the particles are chemically bonded with each other at contact points, physically contacted with each other, adhered to each other by a binder, or alloyed with an anode current collector at least in part, and

wherein a surface roughness Ra of the anode current collector ranges from 0.1 μm to 3.5 μm.

12. The anode active material according to claim 1 , further comprising a carbon material.

13. The battery according to claim 5 , wherein the anode active material further comprises a carbon material.

14. The anode active material according to claim 1 , wherein the average degree of circularity of the particles is 70% or less.

15. The anode active material according to claim 1 , wherein the anode active material exhibits a property that as the average degree of circularity of the particles is lowered, a discharge capacity retention ratio of a battery including the anode active material increases.

16. The battery according to claim 5 , wherein the average degree of circularity of the particles is 70% or less.

17. The battery according to claim 5 , wherein the anode active material exhibits a property that as the average degree of circularity of the particles is lowered, a discharge capacity retention ratio of a battery including the anode active material increases.

18. The battery according to claim 11 , wherein the average degree of circularity of the particles is 0.70 or less.

19. The battery according to claim 11 , wherein the anode active material exhibits a property that as the average degree of circularity of the particles is lowered, a discharge capacity retention ratio of a battery including the anode active material increases.

20. The anode active material according to claim 1 , wherein the particles are monolithic particles.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: TOHOKU MURATA MANUFACTURING CO., LTD
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 045103/0835 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: SONY CORPORATION
To: TOHOKU MURATA MANUFACTURING CO.,LTD
Reel/Frame 045104/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 27, 2006
From: KAWASE, KENICHI; TAKADA, TOMOO; YAMAMOTO, KENSUKE
To: SONY CORPORATION
Reel/Frame 018683/0163 →