IP Library Granted Patent US 7,699,138
Granted Patent B2
US 7,699,138 · App. 11/566,365 · Granted Apr 20, 2010

Devices and methods for flangeless installations

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Quick Facts
Patent No.
US 7,699,138
App. No.
11/566,365
Granted
Apr 20, 2010
Kind
B2
Abstract

A flangeless mounting system, suitable for in-wall speakers and other objects, includes a panel that replaces a substantial section of wallboard instead of being installed behind the wallboard. In preferred embodiments a rim extends outwardly from a first surface of the panel by a distance of less than ½ inch, and preferably by only ⅛ inch or even 1/16 inch. The face of the object can be quite large, up to 40 in 2 or more, and still be relatively small with respect to the panel. Panels are contemplated that have a width at least two, three or more times that of the face of the object, and along with optional wings are wider than the stud separation in the wall.

Claims (21)

1. A device for facilitating installation of a device in a wall having a wallboard supported from behind by at least first and second supporting members, comprising:

a panel sized and dimensioned to be approximated in an end-to-end fashion with the wallboard;

an opening defined by the panel, wherein the panel has a remaining front facing surface area of at least 25 in 2 ;

a first attachment means that couples the panel to the first supporting member;

a second attachment means that couples the panel to the wallboard; and

a spackle rim disposed about the opening, and extending outwardly from a first surface of the panel by a distance of less than ¼ inch.

2. The device of claim 1 , wherein the opening has a length that is no more than half a length of the panel.

3. The device of claim 1 , wherein the front facing surface area is at least 3 times a front facing area of the opening.

4. The device of claim 1 wherein the front facing surface area is at least 5 times a front facing area of the opening.

5. The device of claim 1 wherein the opening has a front facing surface area of 20-40 in 2 .

6. The device of claim 1 wherein the opening has a front facing surface area of 40-80 in 2 .

7. The device of claim 1 wherein the rim extends outwardly from the first surface by no more than ⅛ in.

8. The device of claim 1 further comprising a bracket supported by the panel at the opening.

9. The device of claim 7 wherein the bracket is sized and dimensioned to receive a light switch.

10. The device of claim 7 wherein the bracket is sized and dimensioned to receive an electrical outlet.

11. The device of claim 7 wherein the bracket is sized and dimensioned to receive a speaker housing.

12. The device of claim 7 wherein the bracket includes the rim.

13. The device of claim 1 wherein the panel extends at least 3 inches horizontally and vertically from the opening.

14. The device of claim 1 wherein the panel extends at least 5 inches horizontally and vertically from the opening.

15. The device of claim 1 wherein the panel comprises a material different from drywall.

16. The device of claim 1 , further comprising a third attachment means that couples the panel to the second supporting member.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Jun 21, 2022
From: MUFG UNION BANK, N.A.
To: DANA INNOVATIONS
Reel/Frame 060257/0611 →
SECURITY AGREEMENT Recorded Jul 22, 2009
From: DANA INNOVATIONS
To: UNION BANK, N.A.
Reel/Frame 022990/0051 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2007
From: STRUTHERS, SCOTT; CALL, RAY; RYAN, TODD
To: DANA INNOVATIONS
Reel/Frame 019750/0966 →