IP Library Granted Patent US 8,524,373
Granted Patent B2
US 8,524,373 · App. 11/571,446 · Granted Sep 3, 2013

Gypsum plasterboard with a coating slip and method of manufacturing

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Quick Facts
Patent No.
US 8,524,373
App. No.
11/571,446
Granted
Sep 3, 2013
Kind
B2
Abstract

A gypsum plasterboard with a covering paper forming the outside of the plasterboard and a coating slip deposited on the covering paper. The coating slip has plastic pigments as whitening agent.

Claims (37)

1. A plasterboard, comprising: at least one facing paper forming the exterior of the plasterboard; and, a coating slip deposited on the facing paper, the coating slip comprising

a) at least 25% of at least one filler;

b) a sufficient quantity of water;

c) a dispersing agent;

d) a defoamer;

e) at least 8% of at least one binder;

f) an insolubilising agent

g) a biocide; and

h) plastic pigments as whitening agents.

2. The plasterboard of claim 1 , wherein the coating slip is at least 5% by weight of plastic pigments.

3. The plasterboard of claim 1 , wherein the coating slip is between 5% and 40% by weight of plastic pigments.

4. The plasterboard of claim 1 , wherein the coating slip is approximately 13% by weight of plastic pigments.

5. The plasterboard of claim 1 , wherein the coating slip is deposited in the proportion of approximately 10 to 45 g/m 2 .

6. The plasterboard of claim 1 , wherein the plastic pigments are selected from the group consisting of plastic pigments with filled particles, plastic pigments with hollow particles or any combination thereof.

7. The plasterboard of claim 1 , wherein the at least one binder is formed from at least one synthetic latex, the binder being at least 10% by weight.

8. The plasterboard of claim 7 , wherein the at least one synthetic latex is at least 15% by weight.

9. The plasterboard of claim 1 , wherein the binder contains styrene-butadiene.

10. The plasterboard of claim 1 , wherein the coating slip further comprises titanium dioxide in the proportion of approximately 10% by weight.

11. The plasterboard of claim 1 , wherein the coating slip further comprises sodium hydroxide.

12. The plasterboard of claim 1 , wherein the coating slip further comprises ammonium.

13. The plasterboard of claim 1 , wherein the coating slip further comprises oxidized maize starch.

14. A coating slip designed to be coated on the upper layer of a facing paper of a plasterboard, the coating slip comprising:

a) at least 25% of at least one filler;

b) a sufficient quantity of water;

c) a dispersing agent;

d) a defoamer;

e) at least 8% of at least one binder;

f) an insolubilising agent; and

g) a biocide; and,

h) plastic pigments as whitening agents.

15. The coating slip of claim 14 , wherein the binder is formed from a synthetic latex or a combination of synthetic latexes, the binder being incorporated in the coating slip in the proportion of at least 10% by weight.

16. The coating slip of claim 15 , wherein the synthetic latex or the combination of synthetic latexes are incorporated in the proportion of at least 15% by weight in the coating slip.

17. The coating slip of claim 15 , wherein the binder contains styrene-butadiene.

18. The coating slip of claim 14 , wherein the coating slip further comprises titanium dioxide in a proportion of approximately 10% by weight.

19. The coating slip of claim 14 , wherein the coating slip further comprises sodium hydroxide.

20. The coating slip of claim 14 , wherein the coating slip further comprises ammonium.

21. The coating slip of claim 14 , wherein the coating slip further comprises oxidised maize starch.

Assignments (10)
RELEASE OF SECURITY INTEREST Recorded Feb 3, 2020
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT
To: CONTINENTAL BUILDING PRODUCTS OPERATING COMPANY, LLC
Reel/Frame 051703/0598 →
SECURITY AGREEMENT Recorded Aug 18, 2016
From: CONTINENTAL BUILDING PRODUCTS OPERATING COMPANY, LLC
To: CREDIT SUISSE AG, AS ADMINISTRATIVE AGENT
Reel/Frame 039751/0807 →
CHANGE OF NAME Recorded Apr 28, 2015
From: CONTINENTAL BUILDING PRODUCTS LLC
To: CONTINENTAL BUILDING PRODUCTS OPERATING COMPANY, LLC
Reel/Frame 035523/0504 →
RELEASE OF SECURITY INTEREST Recorded Feb 12, 2014
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS SECOND LIEN ADMINISTRATIVE AGENT
To: CONTINENTAL BUILDING PRODUCTS OPERATING COMPANY, LLC (F/K/A CONTINENTAL BUILDING PRODUCTS LLC)
Reel/Frame 032252/0210 →
SECURITY AGREEMENT Recorded Oct 2, 2013
From: CONTINENTAL BUILDING PRODUCTS LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS SECOND LIEN ADMINISTRATIVE AGENT
Reel/Frame 031325/0645 →
SECURITY AGREEMENT Recorded Oct 1, 2013
From: CONTINENTAL BUILDING PRODUCTS LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS FIRST LIEN ADMINISTRATIVE AGENT
Reel/Frame 031317/0950 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2013
From: LAFARGE NORTH AMERICA INC.
To: CONTINENTAL BUILDING PRODUCTS LLC
Reel/Frame 031218/0288 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2013
From: LAFARGE, S.A.
To: LAFARGE NORTH AMERICA INC.
Reel/Frame 031180/0178 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2013
From: LAFARGE PLATRES
To: LAFARGE SA
Reel/Frame 029856/0896 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 17, 2009
From: HEDMAN, GORAN ERIK
To: LAFARGE PLATRES
Reel/Frame 023106/0791 →