Method of manufacturing an acoustic mirror
View Patent ↗An acoustic mirror of alternately arranged layers of high and low acoustic impedances is manufactured in that a basic material having a first layer of the layer sequence is initially provided, on which a second layer of the layer sequence is created on the first layer such that the second layer of the layer sequence partially covers the first layer. Subsequently, a planarization layer is applied onto the layer sequence, and the planarization layer is removed in an area which in the common layer plane projects laterally beyond the second layer so as to result in a residual planarization layer. Finally, a termination layer is applied onto the layer sequence and the residual planarization layer.
1. A method of manufacturing an acoustic mirror, the method comprising:
(a) providing a basic material having a first layer of a layer sequence on the basic material;
(b) applying a second layer of the layer sequence on the first layer, the second layer of the layer sequence partially covering the first layer, the first layer and the second layer providing a layer sequence of alternately arranged layers of high acoustic impedance and low acoustic impedance, wherein the first and second layers are arranged in parallel in relation to a common layer plane;
(c) applying a planarization layer on the layer sequence;
(d) removing the planarization layer in an area which, in relation to the common layer plane, projects outward beyond the second layer, wherein removal of the planarization layer in the area results in a residual planarization layer comprising a pit; and
(e) applying a termination layer onto the layer sequence and the residual planarization layer.
2. The method of claim 1 wherein the planarization layer is applied with a layer thickness which is greater than or equal to a thickness of the second layer.
3. The method of claim 1 wherein the planarization layer is applied with a layer thickness which is about the same as a thickness of the second layer.
4. The method of claim 1 wherein the step of creating the second layer comprises the following sub-steps: (b1) applying a second layer material; and (b2) structuring the second layer material.
5. The method of claim 4 wherein the sub-step of structuring comprises an etching process wherein the first layer provides an etch stop layer.
6. The method of claim 1 wherein the first layer comprises a dielectric material, and wherein the second layer comprises a conductive material.
7. The method of claim 1 further comprising the steps of: following the step of creating the second layer, creating a further layer with low acoustic impedance on the second layer; and creating a further layer with high acoustic impedance on the further layer with low acoustic impedance so as to create the layer sequence.
8. The method of claim 7 wherein the step of creating a further layer with high acoustic impedance comprises the following sub-steps: applying a further layer material with high acoustic impedance; and structuring the further layer material with high acoustic impedance.
9. The method of claim 8 wherein the sub-step of structuring the further layer comprises an etching process wherein the further layer with low acoustic impedance becomes operative as an etch stop layer.
10. The method of claim 1 wherein the step of removing the planarization layer comprises an etching process.