IP Library Granted Patent US 7,515,444
Granted Patent B2
US 7,515,444 · App. 11/590,158 · Granted Apr 7, 2009

Converter with selective current mode and voltage mode controlled switching

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Quick Facts
Patent No.
US 7,515,444
App. No.
11/590,158
Granted
Apr 7, 2009
Kind
B2
Abstract

A switched mode converter is disclosed that includes both voltage mode and current mode control. The switched mode converter also includes mode logic for switching between a voltage mode and a current mode. The converter includes current sensing circuitry for sensing the switcher current on the primary side of the transformer and the load current on the secondary side as well as voltage sensing circuitry for sensing the converter output voltage. When the load current is less than a predetermined value, the converter operates in a voltage mode. During the voltage mode, the output voltage of the voltage mode controller is used to control the duty cycle of a pulse width modulation (PWM) controller. When the load current is greater than a predetermined value, the converter operates in a current mode. In a current mode, the primary switcher current is used to control the PWM controller. As such, during a light load in which the converter is voltage controlled, there is no need for a minimum load to stabilize the control loop. In a current-mode, the control loop will have a relatively faster transient response and avoid flux imbalance in push-pull topology. As such, the converter provides the advantages of both known voltage controlled and current controlled switched mode converters. In addition, by the careful arrangement of the locations of a EMC filter, a primary heat sink, a secondary heat sink, a power transformer T 1 and other power devices as well as a cooling fan, a smaller EMC filter can be used due to the primary heat sink performing a dual function of thermal management and additionally providing EMC shielding to prevent the noise, for example, the noise generated by the transformer, from reaching the filter. In addition, the primary heat sink is configured to face the air flow while the secondary heat sink is placed close to the fan with its fin direction the same as the direction of the air flow. As such, both the primary and the secondary heat sink get maximum air flow, allowing smaller heat sinks to be used in order to provide a reliable and cost-effective switched mode converter.

Claims (7)

1. A switched mode converter comprising:

a high frequency transformer;

a high frequency switching circuit for selectively connecting an external power source to said high frequency transformer;

a pulse width modulator (PWM) for controlling said high frequency switching circuit;

a voltage mode controller for selectively controlling said PWM;

a current mode controller for selectively controlling said PWM;

a mode switching device for selectively coupling said voltage mode controller and said current mode controller to said PWM.

Assignments (12)
SECURITY INTEREST Recorded Apr 19, 2022
From: SCHUMACHER ELECTRIC CORPORATION
To: MONROE CAPITAL MANAGEMENT ADVISORS, LLC, AS COLLATERAL AGENT
Reel/Frame 059725/0949 →
RELEASE OF SECURITY INTEREST Recorded Apr 19, 2022
From: BANK OF AMERICA, N.A.
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 059726/0910 →
RELEASE OF SECURITY INTEREST Recorded Mar 4, 2022
From: CERBERUS BUSINESS FINANCE AGENCY, LLC
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 059319/0294 →
SECURITY AGREEMENT Recorded Jun 2, 2021
From: SCHUMACHER ELECTRIC CORPORATION
To: ALTER DOMUS (US) LLC
Reel/Frame 057234/0260 →
SECURITY INTEREST Recorded Jun 2, 2021
From: SCHUMACHER ELECTRIC CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 057253/0133 →
NOTICE OF SATISFACTION AND RELEASE OF SECURITY INTEREST Recorded Oct 12, 2020
From: BANK OF AMERICA, N.A.
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 054053/0674 →
RELEASE OF SECURITY INTEREST IN PATENTS AND TRADEMARKS Recorded Oct 5, 2020
From: FIFTH THIRD BANK, NATIONAL ASSOCIATION AS SUCCESSOR IN INTEREST TO MB FINANCIAL BANK, N.A. AND COLE TAYLOR BANK
To: SCHUMACHER ELECTRIC, INC.
Reel/Frame 053981/0475 →
PATENT SECURITY AGREEMENT Recorded Oct 2, 2020
From: SCHUMACHER ELECTRIC CORPORATION
To: CERBERUS BUSINESS FINANCE AGENCY, LLC AS COLLATERAL AGENT
Reel/Frame 054271/0225 →
SECURITY INTEREST Recorded Jul 14, 2020
From: SCHUMACHER ELECTRIC, INC.
To: FIFTH THIRD BANK, NATIONAL ASSOCIATION, SUCCESSOR IN INTERSET TO MB FINANCIAL BANK, N.A., SUCCESSOR TO COLE TAYLOR BANK
Reel/Frame 053210/0430 →
SECURITY AGREEMENT Recorded Oct 4, 2013
From: SCHUMACHER ELECTRIC INC
To: COLE TAYLOR BANK
Reel/Frame 031344/0917 →
SECURITY AGREEMENT Recorded Aug 2, 2010
From: SCHUMACHER ELECTRIC CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 024767/0752 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2007
From: CHEN, XIAOPING
To: SCHUMACHER ELECTRIC CORPORATION
Reel/Frame 018906/0140 →