Multisided thermal media combinations
View Patent ↗Various multisided thermal media image elements, and methods of manufacture thereof, are presented. In one embodiment, a first media substrate is at least partially coated with thermally sensitive ink on one or more of its sides. A second media substrate is coated with the thermally sensitive ink on at least one of its sides. The second media substrate is at least partially integrated with the first media substrate to form a multisided thermal media image element, wherein at least a portion of the second media substrate is capable of being removed for independent use. The multisided first and second media substrates are adapted to be imaged via a thermal printer individually and together upon integration into the image element.
1. An image element, comprising:
a first substrate having a front side and a back side, wherein at least a portion of the front side and the back side is coated with a thermally sensitive ink; and
a second substrate having a front side and a back side, wherein at least a portion of the front side is coated with a thermally sensitive ink; and
wherein the second substrate is at least partially affixed to the front side of the first substrate.
2. The image element of claim 1 , wherein at least a first portion of the back side of the second substrate includes an adhesive to removably affix the first portion of the second substrate to the front side of the first substrate.
3. The image element of claim 2 , wherein at least a first portion of the front side of the first substrate is coated with a release agent to permit the first portion of the second substrate to be removed from the front side of the first substrate.
4. The image element of claim 3 , wherein at least a second portion of the back side of the second substrate is coated with an adhesive to permanently affix the second portion of the back side of the second substrate to the front side of the first substrate.
5. The image element of claim 3 , wherein the release agent comprises silicone.
6. The image element of claim 1 , wherein the second substrate is at least partially affixed to the front side of the first substrate through use of a pressure sensitive adhesive.
7. The image element of claim 1 , further comprising a third substrate having a front side and a back side, wherein the front side of the third substrate is coated with a thermally sensitive ink, and the back side of the third substrate is capable of being at least partially affixed to the front side of the second substrate.
8. The image element of claim 1 , further comprising a third substrate having a front side and a back side, wherein the front side of the third substrate is coated with a thermally sensitive ink, and the back side of the third substrate is capable of being at least partially affixed to the back side of the first substrate.
9. The image element of claim 1 , wherein at least a portion of the second substrate is capable of being removed from the first substrate to reveal at least one of the following:
a perforated portion of the first substrate, and wherein the perforated portion is a removable address label;
an address label pre-printed on the front side of the first substrate;
an address label pre-printed in reverse image format on the back side of at least a portion of the first substrate, wherein the at least a portion of the first substrate is transparent; and
an address label printed on the back side of the second substrate.
10. A method, comprising:
selecting a first substrate having a front side and a back side, wherein at least a portion of the front side and the back side of the first substrate are coated with thermally sensitive ink;
selecting a second substrate having front side and a back side, wherein at least a portion of the front side of the second substrate is coated with thermally sensitive ink;
integrating the second substrate onto the first substrate, wherein at least a portion of the second substrate is removable from the first substrate once integrated.
11. The method of claim 10 further comprising, die cutting removable labels from one or more of the first substrate and the second substrate, each label die cut from the substrate to which it relates.
12. The method of claim 10 , wherein integrating the second substrate onto the first substrate comprises joining the second substrate to the first substrate via an edge join adhesion technique.
13. The method of claim 10 further comprising, pre-imaging information on one or more portions of the first and the second substrates.
14. An image element, comprising:
a single-sided thermally imagable base sheet;
a two-sided thermally imagable patch;
an adhesive layer; and
a release layer,
wherein the adhesive layer is applied to at least a portion the single-sided thermally imagable base sheet, and the release layer is applied to at least a portion of two-sided thermally imagable patch such that the two-sided thermally imagable patch is fixably attached to the single-sided thermally imagable base sheet over the portion of the single-sided thermally imagable base sheet and removably attached to the single-sided thermally imagable base sheet over the portion of the two-sided thermally imagable patch.
15. The image element of claim 14 , wherein the single-sided thermally imagable base sheet comprises a different substrate than the two-sided thermally imagable patch.
16. The image element of claim 14 , wherein the adhesive layer comprises one of an ultraviolet or an electron beam pressure sensitive adhesive material.
17. The image element of claim 14 , wherein the release layer comprises one of a spot pattern or a continuous layer.