IP Library Granted Patent US 7,883,805
Granted Patent B2
US 7,883,805 · App. 11/597,949 · Granted Feb 8, 2011

Hydrogen generating material, hydrogen generator and fuel cell

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Quick Facts
Patent No.
US 7,883,805
App. No.
11/597,949
Granted
Feb 8, 2011
Kind
B2
Abstract

A hydrogen generating material reacts with water to produce hydrogen and includes at least one metal material selected from the group consisting of aluminum, magnesium, and their alloys. The metal material includes particles with a particle size of 60 μm or less in a proportion of 80 wt % or more. The hydrogen generating material can produce hydrogen easily and efficiently at low temperatures. A hydrogen generator can be made portable by using the hydrogen generating material. Moreover, the use of the hydrogen generating material as a hydrogen fuel source can reduce the size of a fuel cell and improve the electrical efficiency.

Claims (40)

1. A hydrogen generating material that reacts with water to produce hydrogen comprising:

at least one metal material selected from the group consisting of aluminum, magnesium, and their alloys; and

a heat generating material that generates heat by reacting with water at room temperature,

wherein the metal material includes particles with a particle size of 60 μm or less in a proportion of 80 wt % or more,

the hydrogen generating material comprises at least one oxide selected from the group consisting of an oxide of an alkali metal and an oxide of an alkaline-earth metal as the heat generating material, and

a proportion of the metal material to a total weight of the metal material and the heat generating material is more than 85 wt % and not more than 99 wt %.

2. The hydrogen generating material according to claim 1 , further comprising at least one compound selected from the group consisting of calcium chloride, magnesium chloride, and calcium sulfate as the heat generating material.

3. The hydrogen generating material according to claim 1 , further comprising calcium oxide as the heat generating material.

4. The hydrogen generating material according to claim 1 , wherein the metal material is aluminum or an aluminum alloy.

5. The hydrogen generating material according to claim 1 , wherein the metal material is an aluminum alloy, and

the aluminum alloy includes an element other than aluminum in a proportion of 2 to 20 wt %.

6. The hydrogen generating material according to claim 1 , wherein the metal material is a magnesium alloy, and

the magnesium alloy includes an element other than magnesium in a proportion of 2 to 20 wt %.

7. The hydrogen generating material according to claim 5 , wherein the aluminum alloy includes at least one element selected from the group consisting of silicon, iron, copper, manganese, magnesium, zinc, nickel, titanium, lead, tin, and chromium.

8. The hydrogen generating material according to claim 6 , wherein the magnesium alloy includes at least one element selected from the group consisting of aluminum, zinc, zirconium, silicon, iron, copper, manganese, nickel, and a rare-earth element.

9. The hydrogen generating material according to claim 1 , wherein the metal material has a particle size of 0.1 μm or more.

10. The hydrogen generating material according to claim 1 , wherein the metal material has an average particle size of 30 μm or less.

11. The hydrogen generating material according to claim 1 , wherein the metal material is powder produced by an atomizing method.

12. The hydrogen generating material according to claim 1 , wherein the metal material is subjected to surface treatment that improves surface reactivity by a chemical or mechanical means.

13. The hydrogen generating material according to claim 12 , wherein the surface treatment is performed by mechanically stirring the metal material in a solvent.

14. The hydrogen generating material according to claim 1 , being in the form of pellets or granules.

15. The hydrogen generating material according to claim 1 , wherein the metal material is in the form of a scale.

16. A hydrogen generator for generating hydrogen using a hydrogen generating material that reacts with water to produce hydrogen, comprising:

a vessel having at least an outlet through which hydrogen is discharged,

wherein the hydrogen generating material according to claim 1 is placed in the vessel.

17. The hydrogen generator according to claim 16 , wherein the vessel has an inlet through which water is supplied.

18. The hydrogen generator according to claim 16 , wherein the vessel has a storage portion for storing water inside.

19. A fuel cell comprising:

a membrane electrode assembly that comprises a positive electrode for reducing oxygen, a negative electrode for oxidizing hydrogen, and a solid electrolyte located between the positive electrode and the negative electrode; and

the hydrogen generator according to claim 16 ,

wherein hydrogen produced by the hydrogen generator is used as a fuel source.

20. A method for producing hydrogen comprising:

supplying water to the hydrogen generating material according to claim 1 ; and

producing hydrogen by a reaction of the water and the metal material included in the hydrogen generating material.

21. A hydrogen generating material that reacts with water to produce hydrogen comprising:

at least one metal material selected from the group consisting of aluminum, magnesium, and their alloys; and

a heat generating material that generates heat by reacting with water at room temperature,

wherein a particle size of the metal material is 100 μm or less,

the hydrogen generating material comprises at least one oxide selected from the group consisting of an oxide of an alkali metal and an oxide of an alkaline-earth metal as the heat generating material, and

a proportion of the heat generating material to the whole hydrogen generating material is 1 wt % to 20 wt %.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 15, 2011
From: HITACHI MAXELL, LTD.
To: HITACHI MAXELL ENERGY, LTD.
Reel/Frame 026751/0059 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 28, 2006
From: NAKAI, TOSHIHIRO; MIKI, TAKESHI; SAIBARA, SHOJI
To: HITACHI MAXELL, LTD.
Reel/Frame 018653/0392 →