Rechargeable battery pack for a power tool including over-discharge protection
View Patent ↗A battery pack for a power tool has a less-current consuming over-discharge protection. The battery pack includes a battery stack composed of a plurality of series connected secondary cells, and a discharge detector configured to monitor a cell voltage across each of the secondary cells and to provide a discharge stop signal when any one of the cell voltages becomes lower than a predetermined threshold. The discharge stop signal is fed to deenergize the power tool. The discharge detector is composed of a voltage monitor and a power controller. The voltage monitor includes a plurality of comparators and a plurality of constant voltage elements each providing a constant voltage determining the threshold. Each comparator is configured to compare each cell voltage with the threshold to give a comparison result. The voltage monitor is energized by the battery stack to provide the discharge stop signal based upon the comparison results. The power controller is configured to energize the voltage monitor when the battery pack is connected to the power tool. Thus, the discharge detector is protected from consuming the energy of the battery pack while being disconnected from the power tool.
1. A rechargeable battery pack for a power tool, said battery pack comprising:
a battery stack composed of a plurality of series connected secondary cells;
a pair of power output terminals connected across said battery stack to supply a current from said battery stack for operating said power tool;
a signal connector configured to include a charge control terminal, a discharge control terminal, and a signal ground terminal connected to a circuit ground;
a charge detector configured to monitor a cell voltage appearing across each of said secondary cells and to provide a high charge-control signal when all of the cell voltages are lower than a first threshold (V TH1 ) and a low charge-control signal when any one of the cell voltages becomes higher than said first threshold (V TH1 ), said high charge-control signal and said low charge-control signal being fed through said charge control terminal to a charger for regulating a charge current of charging said secondary cells;
a discharge detector configured to monitor said cell voltage across each of said secondary cells and to provide a discharge stop signal when any one of said cell voltages becomes lower than a second threshold (V TH2 ) which is lower than said first threshold (V TH1 ), said discharge stop signal being fed through said discharge control terminal to said power tool for deenergizing said power tool;
said discharge detector comprising a voltage monitor and a power controller,
said voltage monitor comprising a plurality of comparators and a plurality of constant voltage elements each providing a constant voltage which defines said second threshold (V TH2 ), each of said comparators being configured to compare each of said cell voltages with said second threshold to give a comparison result,
said voltage monitor being configured to be energized by said battery stack and to provide said discharge stop signal to said discharge control terminal based upon said comparison results, and
said power controller being configured to energize said voltage monitor when said battery pack is connected to said power tool.
2. The rechargeable battery pack as set forth in claim 1 , wherein
said power controller is configured to have a plurality of different current supply paths which supply a current from a common potential of said battery stack respectively to different potentials of said battery stack through each one of said constant voltage sources of said voltage detector,
said power controller having a plurality of switches each of which is inserted in each one of said different current supply paths and is configured to close only in response to a detection signal issued when said battery pack is connected to said power tool.
3. The rechargeable battery pack as set forth in claim 2 , wherein
said discharge detector includes a delay circuit which delays the discharge stop signal by a predetermined time from the detection that anyone of said cell voltages becomes lower than said second threshold.
4. The rechargeable battery pack as set forth in claim 1 , wherein
said power output terminals are composed of a positive output terminal and a ground terminal, said ground terminal being electrically isolated from said signal ground terminal.